Agriculture drones face important challenges regarding autonomy and construction, as flying time below the 9-minute mark is the norm, and their manufacture requires several tests and research before reaching proper flight dynamics. Therefore, correct design, analysis, and manufacture of the structure are imperative to address the aforementioned problems and ensure a robust build that withstands the tough environments of this application. In this work, the analysis and implementation of a Nylamid motor bracket, aluminum sandwich-type skeleton, and carbon fiber tube arm in a 30 kg agriculture drone is presented. The mechanical response of these components is evaluated using the finite element method in ANSYS Workbench, and the material behavior assumptions are assessed using a universal testing machine before their implementations. The general description of these models and the numerical results are presented. This early prediction of the behavior of the structure allows for mass optimization and cost reductions. The fast dynamics of drone applications set important restrictions in ductile materials such as this, requiring extensive structural analysis before manufacture. Experimental and numerical results showed a maximum variation of 8.7% for the carbon fiber composite and 13% for the Nylamid material. The mechanical properties of polyamide nylon allowed for a 51% mass reduction compared to a 6061 aluminum alloy structure optimized for the same load case in the motor brackets design. The low mechanical complexity of sandwich-type skeletons translated into fast implementation. Finally, the overall performance of the agriculture drone is evaluated through the data gathered during the flight test, showing the adequate design process.

This paper presents an actuator fault-tolerant control (FTC) strategy for a hexacopter unmanned aerial vehicle (UAV) designed specifically for precision agriculture applications. The proposed approach integrates advanced sensing techniques, including the estimation of Near-Infrared (NIR) reflectance from RGB imagery using the Pix2Pix deep learning network based on conditional Generative Adversarial Networks (cGANs), to enable the calculation of the Normalized Difference Vegetation Index (NDVI) for health assessment. Additionally, trajectory flight planning is developed to ensure the efficient coverage of the targeted agricultural area while considering the vehicle’s dynamics and fault-tolerant capabilities, even in the case of total actuator failures. The effectiveness of the proposed system is validated through simulations and real-world experiments, demonstrating its potential for reliable and accurate data collection in precision agriculture. An NDVI test was conducted on a sugarcane crop using the estimated NIR to assess the crop’s condition during its tillering stage. Therefore, the main contributions this paper include (i) the development of an actuator FTC strategy for a hexacopter UAV in precision agriculture applications, integrating advanced sensing techniques such as NIR reflectance estimation using deep learning network; (ii) the design of a flight trajectory planning method ensuring the efficient coverage of the targeted agricultural area, considering the vehicle’s dynamics and fault-tolerant capabilities; (iii) the validation of the proposed system through simulations and real-world experiments; and (iv) the successful integration of FTC scheme, advanced sensing, and flight trajectory planning for reliable and accurate data collection in precision agriculture.

Designing propulsion systems for agricultural drones involves a repetitive process that is both expensive and time-intensive. At the same time, conducting comprehensive experimental tests demands specialized equipment and strict safety protocols. In this work, the design and assessment of the propulsion system (propeller, motor, and battery) for large-sized drones in agricultural applications are conducted using numerical methods. To properly predict and validate the performance of a brushless direct current motor, a three half-bridge inverter circuit, featuring a trapezoidal commutation, is implemented and constructed. First, the propeller is studied using the finite volume method, obtaining a maximum variation of 6.32% for thrust and 10.1% for torque. Additionally, an electromagnetic analysis on a commercial brushless direct current motor (BLDC) using JMAG software from JSOL corporation (JMAG designer 23.2, Cd.Obregón, México) resulted in 4.43% deviation from experimental electrical measurements. The selected propulsion system is implemented in a 30 kg drone, where motor performance is evaluated for two instants of time in a typical agriculture trajectory. The findings demonstrate that numerical methods provide valuable insights in large-sized unmanned aerial vehicle (UAV) design, decreasing the experimental tests conducted and accelerating implementation time.

The increase in the number of Unmanned Aerial Vehicles (UAVs) for liquid transport tasks, such as agricultural spraying, results in significant stability challenges. The free movement of the liquid, known as sloshing, generates unpredictable forces that destabilize the vehicle and increase collision risks. This study treats this problem by developing and validating a nonlinear control strategy to ensure precise trajectory tracking while actively suppressing liquid sloshing. The coupled dynamics of the system are modeled using the Euler–Lagrange formalism by representing the UAV as a planar vertical take-off and landing (PVTOL) aircraft and the liquid sloshing dynamics as an equivalent pendulum model. The stability of the entire closed-loop system is proven using Lyapunov’s direct method. The analytical results are validated through numerical simulations in MATLAB/Simulink, which demonstrate excellent tracking of desired altitude and horizontal trajectories. Crucially, the simulations confirm that the controller effectively attenuates the sloshing oscillations, offering a robust solution to enhance the safety and operational performance of UAVs in liquid transport applications.