Vehicle safety risk can be decreased by diagnosing the lithium-ion battery system of electric road vehicles. Real-time cell diagnostics can avoid unexpected occurrences. However, lithium-ion batteries in electric vehicles can significantly differ in design, capacity, and chemical composition. In addition, the battery monitoring systems of the various vehicles are also diverse, so communication across the board is not available or can only be achieved with significant difficulty. Hence, unique type-dependent data queries and filtering are necessary in most cases. In this paper, a Volkswagen e-Golf electric vehicle is investigated; communication with the vehicle was implemented via an onboard diagnostic port (so-called OBD), and the data stream was recorded. The goal of the research is principally to filter out, identify, and localize defective/weak battery cells. Numerous test cycles (constant and dynamic measurements) were carried out to identify cell abnormalities (so-called deviations). A query and data filtering process was designed to detect defective battery cells. The fault detection procedure is based on several cell voltage interruptions at various loading levels. The methodology demonstrated in this article uses a fault diagnosis technique based on voltage abnormalities. In addition, it employs a hybrid algorithm that executes calculations on measurement and recorded data. In the evaluation, a status line comprising three different categories was obtained by parametrizing and prioritizing (weighting) the individual measured values. It allows the cells to be divided into the categories green (adequate region), yellow (to be monitored), and red (possible error). In addition, several querying strategies were developed accordingly to clarify and validate the measurement results. The several strategies were examined individually and analyzed for their strengths and weaknesses. Based on the results, a data collection, processing, and evaluation strategy for an electric vehicle battery system have been developed. The advantage of the developed algorithm is that the method can be adapted to any electric or hybrid vehicle battery.

An extensive research programme was launched with the aim at evaluating the potential of seven different polyamino carboxylic acids (PACAs) using both technical and economic aspects. Dissolving capacity of each compounds was determined unde

Addressing the critical challenge of reducing local emissions through the electrification of urban public transport, this research specifically focuses on integrating electric buses. The primary objectives are to evaluate energy efficiency and ensure battery cell supervision. Introducing electric buses plays a significant role in reducing emissions, contributing to more sustainable urban transport systems. However, this transition introduces a set of new challenges, including the complexities of electric charging logistics, the establishment of new consumption standards, and the intricate relationships between distance traveled, ambient temperature, passenger load, and battery health. Methodologically, this study collects and examines factors impacting energy consumption, including external temperatures, bus conditions, road conditions, and driver behavior. By analyzing these variables, a baseline for actual consumption can be established, allowing for the calculation of an energy balance to identify energy inefficiencies. This enables the optimization of route planning, the strategic selection of stops, and the efficient scheduling of charging times, along with ensuring the proper scaling of the bus battery system. This study found that energy consumption peaked at 116.73 kWh/100 km in the lowest temperature range of −5 °C to 0 °C. Consumption decreased significantly with rising temperatures, dropping by 25 kWh between 5 °C and 10 °C and by an additional 10 kWh between 10 °C and 15 °C. Beyond 20 °C, variations were more influenced by route and driving style than by temperature. Route and driver variability significantly influenced energy consumption, with up to threefold differences across routes due to factors such as road type and traffic volume. Additionally, there was a 31.85% difference between the most and least efficient drivers, highlighting the critical impact of driving style. Furthermore, this study explores the assessment of battery systems through cell-level diagnostics to detect potential faults. Considering that buses are equipped with significantly more batteries than typical electric vehicles, detecting and localizing faults at the cell level is crucial to avoid the substantial costs and environmental impact associated with replacing large battery systems. Utilizing the results of this research and the applied examination methods, it is possible to enhance energy efficiency and extend battery life, thereby contributing to the development of more sustainable and cost-effective urban transport solutions.

The number of battery systems is also growing significantly along with the rise in electric and hybrid car sales. Different vehicles use different types and numbers of batteries. Furthermore, the layout and operation of the control and protection electronics units may also differ. The research aims to develop an approach that can autonomously detect and localize the weakest cells. The method was validated by testing the battery systems of three different VW e-Golf electric vehicles. A wide-range discharge test was performed to examine the condition assessment and select the appropriate state of charge (SoC) for all three vehicles. On the one hand, the analysis investigated the cell voltage deviations from the average; the tests cover deviations of 0 mV, 12 mV, 60 mV, 120 mV, and 240 mV. On the other hand, the mean value calculation was used to filter out possible erroneous values. Another important aspect was examining the relationship between the state of charges (SoC) and the deviations. Therefore, the 10% step changes were tested to see which SoC level exhibited more significant voltage deviations. Based on the results, it was observed that there are differences between the cases, and the critical range is not necessarily at the lowest SoC level. Furthermore, the load rate (current) and time of its occurrence play an important role in the search for a faulty cell. An additional advantage of this approach is that the process currently being tested on the VW e-Golf can be relatively simply transferred to other types of vehicles. It can also be a very useful addition for autonomous vehicles, as it can self-test the cells in the system at low power consumption.

In this work we propose proof-of-concept methods to detect malfunctions of the braking system in passenger vehicles. In particular, we investigate the problem of detecting deformations of the brake disc based on data recorded by acceleration sensors mounted on the suspension of the vehicle. Our core hypothesis is that these signals contain vibrations caused by brake disc deformation. Since faults of this kind are typically monitored by the driver of the vehicle, the development of automatic fault-detection systems becomes more important with the rise of autonomous driving. In addition, the new brake boosters separate the brake pedal from the hydraulic system which results in less significant effects on the brake pedal force. Our paper offers two important contributions. Firstly, we provide a detailed description of our novel measurement scheme, the type and placement of the used sensors, signal acquisition and data characteristics. Then, in the second part of our paper we detail mathematically justified signal representations and different algorithms to distinguish between deformed and normal brake discs. For the proper understanding of the phenomenon, different brake discs were used with measured runout values. Since, in addition to brake disc deformation, the vibrations recorded by our accelerometers are nonlinearly dependent on a number of factors (such as the velocity, suspension, tire pressure, etc.), data-driven models are considered. Through experiments, we show that the proposed methods can be used to recognize faults in the braking system caused by brake disc deformation.