Additive manufacturing (AM) is rapidly evolving as the most comprehensive tool to manufacture products ranging from prototypes to various end-user applications. Fused filament fabrication (FFF) is the most widely used AM technique due to its ability to manufacture complex and relatively high strength parts from many low-cost materials. Generally, the high strength of the printed parts in FFF is attributed to the research in materials and respective process factors (process variables, physical setup, and ambient temperature). However, these factors have not been rigorously reviewed for analyzing their effects on the strength and ductility of different classes of materials. This review systematically elaborates the relationship between materials and the corresponding process factors. The main focus is on the strength and ductility. A hierarchical approach is used to analyze the materials, process parameters, and void control before identifying existing research gaps and future research directions.
Ubiquitous computing turns into a reality with the emergence of the Internet of Things (IoT) adopted to connect massive numbers of smart and autonomous devices for various applications. 6G-enabled IoT technology provides a platform for information collection and processing at high speed and with low latency. However, there are still issues that need to be addressed in an extended connectivity environment, particularly the security and privacy domain challenges. In addition, the traditional centralized architecture is often unable to address problems associated with access control management, interoperability of different devices, the possible existence of a single point of failure, and extensive computational overhead. Considering the evolution of decentralized access control mechanisms, it is necessary to provide robust security and privacy in various IoT-enabled industrial applications. The emergence of blockchain technology has changed the way information is shared. Blockchain can establish trust in a secure and distributed platform while eliminating the need for third-party authorities. We believe the coalition of 6G-enabled IoT and blockchain can potentially address many problems. This paper is dedicated to discussing the advantages, challenges, and future research directions of integrating 6G-enabled IoT and blockchain technology for various applications such as smart homes, smart cities, healthcare, supply chain, vehicle automation, etc.
Acrylonitrile butadiene styrene (ABS) is the oldest fused filament fabrication (FFF) material that shows low stability to thermal aging due to hydrogen abstraction of the butadiene monomer. A novel blend of ABS, polypropylene (PP), and polyethylene graft maleic anhydride (PE-g-MAH) is presented for FFF. ANOVA was used to analyze the effects of three variables (bed temperature, printing temperature, and aging interval) on tensile properties of the specimens made on a custom-built pellet printer. The compression and flexure properties were also investigated for the highest thermal combinations. The blend showed high thermal stability with enhanced strength despite three days of aging, as well as high bed and printing temperatures. Fourier-transform infrared spectroscopy (FTIR) provided significant chemical interactions. Differential scanning calorimetry (DSC) confirmed the thermal stability with enhanced enthalpy of glass transition and melting. Thermogravimetric analysis (TGA) also revealed high temperatures for onset and 50% mass degradation. Signs of chemical grafting and physical interlocking in scanning electron microscopy (SEM) also explained the thermo-mechanical stability of the blend.
22 November 2019 in Materials and Manufacturing Processes
Acrylonitrile butadiene styrene (ABS) is a well-known material used in fused filament fabrication (FFF) for industrial and research applications. However, it has poor thermal stability due to the thermo-oxidative degradation of butadiene monomers. This makes ABS unsuitable for high-temperature structural applications. This research reports a novel FFF blend of ABS with high-density polyethylene (HDPE) in the presence of polyethylene graft maleic anhydride (PE-g-MAH) to improve the thermal stability. A 33 full factorial ANOVA analysis is used to analyze the tensile, flexural, and compressive strength of the blend. The novel FFF blend reveals one of the highest mechanical properties in its class in FFF. The thermal stability is significantly enhanced due to the chemical grafting. The results are discussed with the help of Fourier transform infrared spectroscopy (FTIR), differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), and scanning electron microscopy.
17 January 2019 in Materials and Manufacturing Processes
Polylactic acid (PLA) is one of the most widely used open source fused filament fabrication materials due to its ease of extrusion, biodegradability, and mechanical strength. The mechanical strength of PLA largely depends on the proper growth of its semi-crystalline structure, which can be severely impaired by a low rate of crystallization, particularly in open source printers. This can be further aggravated by the non-uniform thermal distribution of heat that causes improper curing among the extruded beads of the printing material. As a result, PLA printed on open source printers does not achieve the best mechanical properties. This research, for the first time, proposes an additive-free solution implemented through a detailed set of experimentation to improve the curing rate through in-process temperature variations to cure the joints among the beads. Scanning electron microscopy (SEM), differential scanning calorimetry (DSC) and Fourier transform infrared (FTIR) spectroscopy is used to confirm the improvements in the bead joints. This work is conducted in two phases of experiments. In the first phase, a full factorial ANOVA is used to investigate various process parameters and the important variables are used in the second phase to print test specimens in four different sets.
The collagen hydrolysate, a proteinic biopeptide, is used for various key functionalities in humans and animals. Numerous reviews explained either individually or a few of following aspects: types, processes, properties, and applications. In the recent developments, various biological, biochemical, and biomedical functionalities are achieved in five aspects: process, type, species, disease, receptors. The receptors are rarely addressed in the past which are an essential stimulus to activate various biomedical and biological activities in the metabolic system of humans and animals. Furthermore, a systematic segregation of the recent developments regarding the five main aspects is not yet reported. This review presents various biological, biochemical, and biomedical functionalities achieved for each of the beforementioned five aspects using a systematic approach. The review proposes a novel three-level hierarchy that aims to associate a specific functionality to a particular aspect and its subcategory. The hierarchy also highlights various key research novelties in a categorical manner that will contribute to future research.