In recent years, China’s dominant role in the rare earth market and the associated impacts have strengthened the interest in the recovery of rare earth elements (REE) from secondary resources. Therefore, numerous research activities have been initiated aiming at the recovery of REEs from different types of waste streams, which includes, inter alia, neodymium-iron-boron (NdFeB) magnets. Although several research projects have successfully been completed, most experts do not expect an industrial implementation in Europe within the next years. This article analyses the reasons for this situation, addressing the availability of sufficient amounts of NdFeB wastes, the technology readiness level of the developed processes in Europe, as well as the economic aspects. Based on these analyses, an estimation of a realistic timeframe for the industrial implementation of NdFeB recycling in Europe is deduced and critically discussed.

Developed societies with advanced economic performance are undoubtedly coupled with the availability of electrical energy. Whilst industrialized nations already started to decrease associated carbon emissions in many business sectors, e.g., by substituting combustion engines with battery-powered vehicles, less developed countries still lack broad coverage of reliable electricity supply, particularly in rural regions. Progressive electrification leads to a need for storage capacity and thus to increasing availability of advanced battery systems. To achieve a high degree of sustainability, re-used batteries from the electromobility sector are appropriate, as they do not consume further primary resources and still have sufficient residual capacity for stationary electrical storage applications. In this article, a blueprint for the electrification of a remote region by utilizing second-life lithium ion traction batteries for an integrated energy system in a stand-alone grid is presented and the implementation by the example case of a Tanzanian island in Lake Victoria is demonstrated. First, economic potentials and expected trends in the disposability of second-life lithium ion batteries and their foreseeable costs are outlined. Subsequently, key decision variables are identified to evaluate logistic aspects and the feasibility of the implementation of an off-grid electrical system in remote areas for economically and geographically unfavorable environments. The practical realization is pictured in detail with a focus on technical performance and safety specificities associated with second-life applications. Therefore, a new type of battery management system is introduced, which meets the special requirements of climate compatibility, low maintenance, enhanced cell balancing capability and cell configuration flexibility, and combined with a fiber-optical sensor system, provides reliable status monitoring of the battery. By carrying out on-site measurements, the overall system efficiency is evaluated along with a sustainability analysis. Finally, the socioeconomic and humanitarian impact for the people on the island is debated.

In this research work, we show the successful inscription of fiber Bragg gratings into carbon-coated pure silica as well as germanium-doped glass fibers by applying the pulsed laser point-by-point manufacturing technique. First, the parameters used for the Ti:sapphire femtosecond laser process are demonstrated. Without removing the polymeric carbon coating, destruction-free formation of highly reflective Bragg gratings is performed with selected types of hermetically enclosed fibers. We demonstrate the advantage of the carbon coating by long-term exposure to a pure hydrogen atmosphere at an elevated temperature. Such harsh conditions exist in the oil and gas industry, which means there is high application potential for technologically advanced optical sensors. Compared to the also examined standard glass fibers with a distinct signal attenuation, carbon-coated fibers show no significant degradation. Finally, we analyze the mechanical stability of the processed fibers via standardized tensile tests. No substantial decrease in strength occurs among the sensor-integrated samples.