The influence of specific thermal energy (STE) applications on extruder preconditioner was evaluated in a dry food for cats. In the first study, six STE applications were tested with mass temperatures of 45°C, 55°C, 65°C, 75°C, 85°C and 95°C. The extrusion parameters, starch gelatinization and kibble formation were evaluated. Diets were given to cats to evaluate digestibility, faecal characteristics and palatability. In the second experiment, three treatments were compared: low STE—a preconditioner temperature of 45°C (_LSTE); high STE—a preconditioner temperature of 95°C (_HSTE); high STE (preconditioner temperature of 95°C) combined with an increase in the mass flow rate to obtain a motor amperage similar to that of the _LSTE (_HSTE_flow). Data were analysed by polynomial contrasts (Experiment 1) or Tukey's test (Experiment 2; p < 0.05). An increase in STE reduced motor amperage, mass pressure and specific mechanical energy (SME) implementation (p < 0.001) and increased total specific energy (TSE) and mass temperature (p < 0.01). The increase in STE induced greater kibble expansion and starch gelatinization (p < 0.001). No changes in apparent nutrient digestibility or faeces characteristics were observed (p > 0.05). Lower STE and starch gelatinization induced higher butyrate and total volatile fatty acid (VFA) contents in faeces (p < 0.01). Cats showed greatest preference for the formulation with the highest STE (p < 0.01). In the second experiment, when the motor amperage was increased in the _HSTE_flow treatment to a value similar to that of the _LSTE, the mass flow rate increased 40%, and the electric energy consumption remained unchanged (p < 0.001), with gains observed for efficiency and cost. In conclusion, STE application is important for sufficient TSE implementation, enhancing kibble expansion, starch gelatinization, cat preferences for food, extruder productivity and reducing SME application. Foods with lower starch gelatinization lead to increased VFA in faeces, with possible implications for gut health.

Fiber supplemented extruded foods are produced by pet food companies to help with several specific health conditions. The fiber material, however, is difficult to incorporate efficiently into dry kibble diets for dogs. The aim of the study was to evaluate the influence of citrus pulp pellet (CPP), the solid waste part of the production of orange juice characterized by a good proportion of soluble and fermentable fiber, on extrusion traits, kibble macrostructure, starch gelatinization and in vitro digestibility of dog foods. A control formula (CO) was developed for dogs. CPP was added to CO at different inclusion levels: 5%, 10%, 15% and 20%. Foods were extruded in a single screw extruder using two different die diameters (d_d): 5 mm and 7 mm. CPP inclusion with 5 mm d_d did not affect bulk and piece density and resulted in a lower impact on kibble expansion; It also resulted in greater starch gelatinization and kibble expansion compared to the 7 mm d_d configuration (p < 0.01). In addition to the nutritional implications, recycling and proper uses of this material exemplified in the present study by the exploration of CPP as a fiber source to dogs, this method can improve sustainable agriculture by transforming low-quality materials into high-quality foods.

The aim of the present study was to compare orange fibre, beet pulp and inulin as fibre sources for cats. A control diet (CON) was formulated without inclusion of a fibre source. Further experimental diets were also based on diet CON but were supplemented with 1% orange fibre (diet 1%OF); 3% orange fibre (diet 3%OF); 3% beet pulp (diet 3%BP) or 1% inulin (diet 1%IN). Forty cats were used in a randomised block design (4 blocks of 10 cats, 2 animals per food in each block, totalling 8 animals per treatment). Each block lasted 20 d, with 10 d of adaptation, 10 d of faecal collection for digestibility as well as evaluation of pH-value and fermentation products. The digestibility of dry matter, organic matter, crude protein, ether extract, starch and gross energy did not vary between diets. In diet 1%OF, dietary fibre revealed a greater digestibility than in diet CON (p < 0.05). Faecal production was higher in cats fed diets 3%OF and 3%BP than in those fed diet 1%IN (p < 0.05). Faecal concentrations of acetate and total short-chain fatty acids were higher for cats fed diet 3%BP than for those fed diets 1%IN and CON (p < 0.05), while diets 1%OF and 3%OF showed intermediate results. Faecal propionate concentration was higher for cats fed diet 3%BP, intermediate for diets 1%OF, 3%OF and 1%IN and lower for animals fed diet CON (p < 0.05). Compared with diets CON and 1%IN, the faecal concentration of tyramine was higher for cats fed diet 3%OF (p < 0.05). Orange fibre was fermentable; up to 3% inclusion it did not interfere with the digestibility of nutrients, faecal score and faecal moisture content, and promoted the formation of short-chain fatty acids and tyramine by the intestinal microbiota, with possible effects on intestinal function.