Unusual structures and dynamic properties found in polymer nanocomposites (PNCs) are often attributed to immobilized (adsorbed) polymers at nanoparticle-polymer interfaces, which are responsible for reducing the intrinsic incompatibility between nanoparticles and polymers in PNCs. Although tremendous effort has been made to characterize the presence of immobilized polymers, a systematic understanding of the structure and dynamics under different processing conditions is still lacking. Here, we report that the initial dispersing solvent, which is not present after producing PNCs, drives these nonequilibrium effects on polymer chain dynamics at interfaces. Employing extensive small-angle scattering, proton NMR spectroscopy, and rheometry experiments, we found that the thickness of the immobilized layer can be dependent on the initial solvent, changing the structure and the properties of the PNC significantly. In addition, we show that the outcome of the initial solvent effect becomes more effective at particle volume fractions where the immobile layers begin to interact.

Polymers adsorbed on nanoparticles (NPs) are important elements that determine the dispersion of NPs in polymer nanocomposite (PNC) films. While previous studies have shown that increasing the number of adsorbed polymers on NPs can improve their dispersion during the drying process, the exact mechanism remained unclear. In this study, we investigated the role of adsorbed polymers in determining the microstructure and dispersion of NPs during the drying process. Investigation of the structural development of NPs using the synchrotron vertical-small-angle X-ray scattering technique revealed that increasing polymer adsorption suppresses bonding between the NPs at later stages of drying, when they approach each other and come in contact. On the particle length scale, NPs with large amounts of adsorbed polymers form loose clusters, whereas those with smaller amounts of adsorbed polymers form dense clusters. On the cluster length scale, loose clusters of NPs with large amounts of adsorbed polymers build densely packed aggregates, while dense clusters of NPs with small amounts of adsorbed polymers become organized into loose aggregates. The potential for the quantitative control of NP dispersion in PNC films via modification of polymer adsorption was established in this study.

Using all-atom molecular dynamics simulations and a variety of experimental methods, we previously reported on a linear polyethylene with pendant phenyl sulfonated groups precisely on every fifth carbon along the backbone. With increasing relative humidity this fluorine-free polymer self-assembled to form nanoscale water channels and exhibited exceptional proton conductivity. Expanding upon those findings, here we explore partially sulfonated random copolymers, referred to as p5PhSH-Y. Using either acetyl sulfate or sulfuric acid, a wide range of sulfonation levels were prepared (Y = 34–98%) corresponding to ion-exchange capacities (IEC) of 2.0–4.4 mmol/g. Combining experimental techniques and all-atom molecular dynamics simulations, we study the effect of Y on water uptake, nanoscale morphology, and the proton/water transport properties of p5PhSH-Y. The proton conductivity of p5PhSH-Y increases with relative humidity and with Y and achieves values in excess of 0.1 S/cm. These high conductivities are attributed to high IEC and well-developed nanoscale percolated hydrophilic domains made possible by the flexible backbone. We quantitatively describe the nature of the water channels using the characteristic distance, channel width distribution, the area per sulfonate group at the hydrophilic/hydrophobic interface, and the fractal dimension. Notably, the channel widths and the areas per sulfonate group are nominally independent of the level of sulfonation, while depending significantly on the level of hydration. The fractal dimension of the water channels correlates strongly with the water diffusion coefficients calculated from the molecular dynamics (MD) simulations. These findings demonstrate that the p5PhSH-Y hydrocarbon copolymers can be modified to tune properties, particularly proton conductivity.

The preparation pathway of concentrated suspensions affects the degree of polymer adsorption, and changes the particle dispersion and rheological properties; moreover, it determines the long-term stability of particle dispersion over several months.