This work simulates the process of nanosecond pulse laser cleaning of acrylic paint on 7075 aluminum alloy surfaces by establishing a finite element, three-dimensional, numerical, transient model. The resulting temperature field and ablation depth for the laser-cleaned paint layer are analyzed by changing the energy density and scanning speed of the Gaussian heat source, which are also verified experimentally. The results show that the scanning speed affects the cleaning efficiency as the overlap rate; a slower scanning speed gives a lower cleaning rate. An acceptable cleaning efficiency is obtained when the spot overlap rate is 50%. The maximum temperature of the paint and the substrate surface increases linearly with laser energy density. When the energy density reaches 24 J/cm2, the paint material in the irradiated laser area of the alloy surface is completely removed, and the ablation depth of the aluminum alloy base is 48.2 μm. Aluminum alloy cleaning experiments at a laser energy density of 24 J/cm2 and a scanning speed of 2000 mm/s can obtain a metal surface that meets the standards of painting processes. This article provides theoretical simulations of laser cleaning for paint removal and has theoretical guidance for cleaning operations.
7 October 2022 in Colloids and Surfaces A: Physicochemical and Engineering Aspects
Rotation detection is widely applied in industries. The current commonly used rotation detection system adopts a split structure, which requires stringent installation requirements and is difficult to miniaturize. This paper proposes a single-piece self-powered non-contact sensor with an interdigital sensitive layer to detect the rotation of objects. The electric field generated between a polyurethane (PU) film and a polytetrafluoroethylene (PTFE) film is utilized for perceiving the rotation. The surface of the PU film is subjected to wet etching with sulfuric acid to increase the surface area and charge density. Through finite element analysis and experimental testing, the effects of the areas of the sensitive films as well as the horizontal and vertical distances between them on the output voltage are analyzed. Tests are performed on adjustable-speed motors, human arms, and robotic arms. The results show that the sensor can detect the speed, the transient process of rotation, and the swing angle. The proposed rotation sensor has broad application prospects in the fields of mechanical automation, robotics, and Internet of Things (IoT).
Aiming at the capture and conversion of multidirection wave energy, a multifreedom direct-drive wave-energy converter (WEC) based on a parallel mechanism is studied. The dynamic model of WEC was conducted based on force analysis and hydrodynamic theory, and the inverse kinematic solutions of each branch chain of the mechanism were obtained following the space vector method. Furthermore, the kinetics response of the linear generator branch chain was obtained. Moreover, the influence on the capture efficiency of the device’s geometric structure scale was investigated under different sea conditions. To evaluate the performance of the WEC, a linear generator model was simulated and analyzed by COMSOL Multiphysics. A laboratory prototype was manufactured. The test results indicated that the multifreedom device can achieve better power conversion performance than traditional single degree of freedom (DOF) devices. This study provides ideas for the design and development of large multi-DOF wave-energy-conversion devices.
27 September 2022 in Journal of Applied Polymer Science
Considering the irregularity of wave motion, a wave energy converter (WEC) based on 6-UCU parallel mechanism has been investigated. A buoy connected to moving platform is used to harvest wave energy. Each chain is equipped with the linear generator of the same structure, which can convert the absorbed wave energy into electrical energy. Based on the inverse kinematics analysis of parallel mechanism, the position of the parallel mechanism is solved by using the space closed-loop vector method; the relative motion of stator and translator is obtained. Through electromagnetic numerical simulations, the influences of linear generator parameters such as magnetization mode, air gap, and yoke shape on electromagnetic performance were evaluated. Numerical results show axial magnetization and Halbach magnet array can increase magnetic flux intensity more than radial mode. Furthermore, the rule of electromagnetic resistance is discussed with the change of the speed amplitude and the angle frequency. For a case, dynamic differential equation of the whole system is established. The conversion rate of wave energy is derived.