The early-age carbonation curing technique is an effective way to improve the performance of cement-based materials and reduce their carbon footprint. This work investigates the early mechanical properties and microstructure of calcium sulfoaluminate (CSA) cement specimens under early-age carbonation curing, considering five factors: briquetting pressure, water–binder (w/b) ratio, starting point of carbonation curing, carbonation curing time, and carbonation curing pressure. The carbonization process and performance enhancement mechanism of CSA cement are analyzed by mercury intrusion porosimetry (MIP), thermogravimetry and derivative thermogravimetry (TG-DTG) analysis, X-ray diffraction (XRD), and scanning electron microscope (SEM). The results show that early-age carbonation curing can accelerate the hardening speed of CSA cement paste, reduce the cumulative porosity of the cement paste, refine the pore diameter distribution, and make the pore diameter distribution more uniform, thus greatly improving the early compressive strength of the paste. The most favorable w/b ratio for the carbonization reaction of CSA cement paste is between 0.15 and 0.2; the most suitable carbonation curing starting time point is 4 h after initial hydration; the carbonation curing pressure should be between 3 and 4 bar; and the most appropriate time for carbonation curing is between 6 and 12 h.

Concrete is a multi-phase, porous system. The pore structure has an important influence on the properties of the concrete. In this paper, a kind of fiber reinforced mortar was prepared with desert sand and its pore structure was studied. The MIP technique was used to investigate the pore structure characteristics between 1 nm and 500 μm (in diameter). Meanwhile, the μX-CT technique was used to study the pore structure characteristics above 200 μm. It was found that the total porosity tends to decrease first and then increase as the dosage of desert sand increased. The porosity decreased gradually from the upper to bottom area inside the sample, and the diameter of the air voids near the upper area became larger. After curing for 28 days, the compressive strength of fiber reinforced mortar reached the maximum when the content of desert sand was 50%. In conclusion, the appropriate amount of desert sand can reduce the porosity of the fiber reinforced mortar to some extent and the number of large size air voids can be significantly reduced, which improves the pore structure and the mechanical properties of the fiber reinforced mortar.