This study aims to optimize the turning parameters for EN-GJL-250 grey cast iron using hybrid machine learning techniques integrated with multi-objective optimization algorithms. The experimental design focused on evaluating the impact of cutting tool type, testing three tools: uncoated and coated silicon nitride (Si₃N₄) ceramic inserts and coated cubic boron nitride (CBN). Key cutting parameters such as depth of cut (ap), feed rate (f), and cutting speed (Vc) were varied to examine their effects on surface roughness (Ra), cutting force (Fr), and power consumption (Pc). The results showed that the coated Si₃N₄ tool achieved the best surface finish, with minimal cutting force and power consumption, while the uncoated Si₃N₄ and CBN tools performed slightly worse. Advanced optimization models including improved grey wolf optimizer–deep neural networks (DNN-IGWOs), genetic algorithm–deep neural networks (DNN-GAs), and deep neural network–extended Kalman filters (DNN-EKF) were compared with traditional methods like Support Vector Machines (SVMs), Decision Trees (DTs), and Levenberg–Marquardt (LM). The DNN-EKF model demonstrated exceptional predictive accuracy with an R² value of 0.99. The desirability function (DF) method identified the optimal machining parameters for the coated Si₃N₄ tool: ap = 0.25 mm, f = 0.08 mm/rev, and Vc = 437.76 m/min. At these settings, Fr ranged between 46.424 and 47.405 N, Ra remained around 0.520 µm, and Pc varied between 386.518 W and 392.412 W. The multi-objective grey wolf optimization (MOGWO) further refined these parameters to minimize Fr, Ra, and Pc. This study demonstrates the potential of integrating machine learning and optimization techniques to significantly enhance manufacturing efficiency.

Solar chimneys represent an effective passive ventilation technology capable of improving indoor thermal comfort while reducing building energy consumption. In this study, the thermal and fluid dynamic performance of a solar chimney integrated into a residential building located in Bordj Bou Arréridj (Eastern Algeria) was investigated through a comprehensive numerical, predictive, and optimization framework. A transient mathematical model was developed to evaluate the influence of key geometric parameters, including chimney width and inlet opening width, as well as environmental factors such as solar radiation intensity and wind speed, on the system performance. The generated simulation database was subsequently employed to develop and compare four machine learning models, namely, Artificial Neural Networks with Bayesian Regularization (ANN-BR), Deep Neural Networks optimized by Improved Grey Wolf Optimization (DNN-IGWO), k-Nearest Neighbors (KNN), and Extreme Gradient Boosting (XGBoost), for predicting eight output parameters including glazing temperature, fluid temperature, absorber temperature, outlet temperature, thermal efficiency, air change rate (ACH), mass flow rate, and outlet velocity. The results demonstrated that increasing chimney and inlet widths significantly enhances ventilation performance by increasing airflow rate and ACH. Weather conditions and wind speed were also found to strongly affect thermal efficiency and buoyancy-driven airflow. Among the predictive models, XGBoost and DNN-IGWO exhibited the highest predictive accuracy, achieving coefficients of determination ($R^2$) close to unity and very low prediction errors for all output variables, confirming their robustness and generalization capability. The proposed methodology provides a reliable tool for rapid performance prediction and design optimization of solar chimney systems under different climatic and operating conditions, thereby supporting the development of energy-efficient passive ventilation strategies for residential buildings.