Submersible pumps are now in high demand due to the sporadic occurrence of recent torrential rains. The current study was carried out to investigate the hydraulic characteristics of a submersible axial-flow pump with a swept impeller and to optimize the impeller and diffuser shapes of the pump to enhance the hydraulic performance. Three-dimensional Reynolds-averaged Navier–Stokes equations were solved with the shear stress transport turbulence model. The governing equations were discretized using the finite volume method, and unstructured tetrahedral and hexahedral meshes were used in the grid system. The optimal grid system was selected through a grid dependency test. A performance test for the submersible axial-flow pump was carried out experimentally, and the results of the numerical analysis were validated against the experimental results. The hydraulic efficiency and the total head were used as objective functions. For the first optimization, a multi-objective optimization was carried out to simultaneously improve the objective functions through a hybrid multi-objective evolutionary algorithm coupled with a response surface approximation by varying the swept angle and pitch angle of the blades of the rotating impeller. The second multi-objective optimization was performed using two design variables, i.e., the inlet angle and the length of the diffuser vanes, to simultaneously increase the objective functions. Clustered optimum designs in the Pareto optimal solutions yielded significant increases in the objective function values as compared with the reference design.

This study investigates the effects of inlet guide vane (IGV) and blade pitch angles on the steady and unsteady performance of a submersible axial-flow pump. To analyze the interaction between the IGVs and the rotor blades, both steady and unsteady three-dimensional Reynolds-averaged Navier-Stokes equations were used with shear stress transport turbulence closure. Hexahedral meshes were used in the computational domain. The numerical results for performance curves showed good agreement with experimental data. The results showed that the steady and unsteady performance characteristics were dependent on both the IGV and blade pitch angles. Adjusting these angles affected the total pressure rise and thus caused variation in the efficiency in overload conditions. But adjusting these angles affected the unsteady pressure fluctuations in partial-load conditions. Detailed flow analyses were performed to find the root-cause of these phenomena.

This paper investigates hydraulic performance characteristics of a submersible axial-flow pump with different angles of inlet guide vane, both numerically and experimentally. Three-dimensional Reynolds-averaged Navier-Stokes analysis with k-ω Shear stress transport turbulence model is used for the performance analysis. Hexahedral grid is constructed in the entire computational domain, and a grid dependency test is performed to obtain the optimal number of grid nodes. Four different shapes of the inlet guide vane are tested to investigate the effects of inlet guide vane angle on the hydraulic performance of the tested axial-flow pump. It is seen that the hydraulic performances at the design and off-design conditions are considerably affected by the geometric parameters. In order to verify the numerical results, an experimental test is performed. The numerical results show good agreements with the experimental data.