In this study, Al-TiB₂ compacts fabricated by spark plasma sintering methods at different temperatures were characterized for densification, microstructural development, and mechanical properties. Sintering parameters used were temperatures of 500 °C and 550 °C under the pressure of 30 MPa. A very dense microstructure with uniform phase distribution and porosity was produced in the sample sintered at 550 °C with 2.5 wt% TiB₂. The same sample exhibited excellent hardness value, and a high-tensile strength attributed to full metallurgical bonding, presence of sub-micron sized grains, and their uniform distribution. These results show that the TiB₂ addition enhanced the composite’s hardness, sintered density, and tensile strength. In all the sintered samples, the fractographs revealed a mixed-mode fracture (ductile and brittle).

The effect of adding molybdenum to the heavy tungsten alloy of W-Ni-Fe on its material characteristics was examined in the current study. The elemental powders of tungsten, iron, nickel, and molybdenum, with a composition analogous to W-3Fe-7Ni-xMo (x = 0, 22.5, 45, 67.5 wt.%), were fabricated using the spark plasma sintering (SPS) technique at a sintering temperature of 1400 °C and under pressure of 50 MPa. The sintered samples were subjected to microstructural characterization and tested for mechanical strength. The smallest grain size of 9.99 microns was observed for the 45W-45Mo alloy. This alloy also gave the highest tensile and yield strengths of 1140 MPa and 763 MPa, respectively. The hardness increased with the increased addition of molybdenum. The high level of hardness was observed for 67.5Mo with a 10.8% increase in the base alloy’s hardness. The investigation resulted in the alloy of 45W-7Ni-3Fe-45Mo, observed to provide optimum mechanical properties among all the analyzed samples.