23 March 2014 in Nature Materials
BMBertrand Van de Moortèle
4 July 2016 in Nature Energy
21 September 2015 in Nature Materials
16 January 2018 in Advanced Materials
6 March 2017 in Nature Communications
Dense ceramic materials can form in nature under mild temperatures in water. By contrast, man-made ceramics often require sintering temperatures in excess of 1,400 °C for densification. Chemical strategies inspired by biomineralization processes have been demonstrated but remain limited to the fabrication of thin films and particles. Besides biomineralization, the formation of dense ceramic-like materials such as limestone also occurs in nature through large-scale geological processes. Inspired by the geological compaction of mineral sediments in nature, we report a room-temperature method to produce dense and strong ceramics within timescales comparable to those of conventional manufacturing processes. Using nanoscale powders and high compaction pressures, we show that such cold sintering process can be realized with water at room temperature to result in centimetre-sized bulk parts with specific strength that is comparable to, and occasionally even higher than, that of traditional structural materials like concrete.
8 January 2019 in Advanced Functional Materials
Reinforced polymer‐based composites are attractive lightweight materials for aircrafts, automobiles, and turbine blades, but still show strength and fracture toughness lower than traditional metals. An interesting approach to address this issue is to fabricate composites with structural features that absorb part of the elastic energy stored in the material during fracture through extrinsic and intrinsic toughening mechanisms behind and ahead of the crack tip, respectively. Inspired by the nacreous layer of mollusk shells, the fracture behavior of multiscale composites that combine intrinsic toughness from a brick‐and‐mortar structure connected through nanoscale mineral bridges and extrinsic toughness arising from a brittle–ductile laminate architecture at the millimeter scale are fabricated and investigated. Such a hierarchical toughening approach increases the dissipated energy by more than 30‐fold during fracture with minimal loss in stiffness and strength. Using simple energy balance arguments and fracture mechanics concepts, guidelines are established for the design of nacre‐like composites with a remarkable combination of stiffness, strength, and toughness. This demonstrates the possibility to controllably introduce toughening mechanisms at different length scales and to thus fabricate hierarchical composites with high fracture resistance in spite of the brittle nature of their main inorganic constituents.