In order to clarify the mechanism of change in resistance of the surface conductive layer exposed to oxidizing and reducing gases, the Hall effect measurements of the surface conductive layer on as-grown undoped diamond films in NO2 and NH3 gas atmospheres were carried out. It was found that holes were generated in the surface conductive layer by the adsorption of NO2 gas, and the adsorption of NH3 gas resulted in the disappearance of the holes. Morever, the dependences of gas concentration on the sheet resistivity, carrier density per unit area and Hall mobility were observed. The mechanism of change in resistance of the surface conductive layer in gas atmospheres could be explained by the proposed model based on the experimental results.
A literature review of up-to-date methods to strengthen Ti/carbon-fiber-reinforced polymer (CFRP) hybrid joints is given. However, there are little or no studies on Ti/CFRP joints by carbon fiber plug insert, which takes advantage of the extremely high surface adhesion area of ~6 μm CFs. Therefore, we cover the current status and review our previously published results developing hybrid joints by a CF plug insert with spot-welded Ti half-lengths to enhance the safety levels of aircraft fan blades. A thermoset Ti/CF/epoxy joint exhibited an ultimate tensile strength (UTS) of 283 MPa when calculated according to the rule of mixtures (RM) for the CF cross-section portion. With concern for the environment, thermoplastic polymers (TPs) allowed recyclability. However, a drawback is easy CF pull-out from difficult-to-adhere TPs due to insufficient contact sites. Therefore, research on a novel method of homogeneous low voltage electron beam irradiation (HLEBI) to activate a bare CF half-length prior to dipping in a TP resin was reviewed and showed that the UTS by the RM of Ti/EBCF/acrylonitrile butadiene styrene (ABS) and Ti/EBCF/polycarbonate (PC) joints increased 154% (from 55 to 140 MPa) and 829% (from 30 to 195 MPa), respectively, over the untreated sample. The optimum 0.30 MGy HLEBI prevented CF pull-out by apparently growing crystallites into the TP around the CF circumference, raising the UTS amount closer to that of epoxy.
Impact by hailstone, volcanic rock, bird strike, or also dropping tools can cause damage to aircraft materials. For maximum safety, the goal is to increase Charpy impact strength (auc) of a carbon-fiber-reinforced thermoplastic polyphenylene sulfide polymer (CFRTP-PPS) composite for potential application to commercial aircraft parts. The layup was three cross-weave CF plies alternating between four PPS plies, [PPS-CF-PPS-CF-PPS-CF-PPS], designated [PPS]4[CF]3. To strengthen, a new process for CFRP-PPS was employed applying homogeneous low voltage electron beam irradiation (HLEBI) to both sides of PPS plies prior to lamination assembly with untreated CF, followed by hot press under 4.0 MPa at 573 K for 8 min. Experimental results showed a 5 kGy HLEBI dose was at or near optimum, increasing auc at each accumulative probability, Pf. Optical microscopy of 5 kGy sample showed a reduction in main crack width with significantly reduced CF separation and pull-out; while, scanning electron microscopy (SEM) and electron dispersive X-ray (EDS) mapping showed PPS adhering to CF. Electron spin resonance (ESR) of a 5 kGy sample indicated lengthening of PPS chains as evidenced by a reduction in dangling bond peak. It Is assumed that 5 kGy HLEBI creates strong bonds at the interface while strengthening the PPS bulk. A model is proposed to illustrate the possible strengthening mechanism.
A new process of internal activation of carbon fiber reinforced thermoplastic polymer (CFRTP) of polypropylene (PP) by applying electron beam irradiation (EBI) under oxygen (O2)–rich nitrogen gas (N2) atmosphere to CF chopped strand matt (CSM) layers prior to assembly and hot press to strengthen the typically weak CF/thermoplastic polymers (TPs) adhesion was proposed. Samples were interlayered composite with layup of alternating PP and CF plies, [PP]4[CF]3. Composite fabrication was performed by one directional hot-press under constant pressure of 4.0 MPa at 473 K for 1 min. Results showed applying an optimum 0.22 MGy-EBI under protective N2 gas with O2 concentrations between 200 ppm and 200,000 ppm mostly improved the bending strength (σb) while reducing strain at the bending strength (σb) apparently increasing the elasticity. The method appears to work well for the weakest samples in the data sets: at low accumulative probability Pf = 0.06 by median rank method, σb was apparently improved by the 200 ppm and 2,000 ppm O2 atmospheres. Namely, 0.22 MGy-EBI under N2 gas atmosphere with 200 ppm to 2,000 ppm-O2 improved σb at Pf = 0.06 (57 MPa) about 21%, over that of untreated (47 MPa). Strength increase could be explained by mutual entangling of both sizing epoxy film on CF and PP with strong covalent bonding, which formation of direct induced by EBI and oxygen assisted by concentrating the O2 gas molecules from 200 ppm to 2,000 ppm-O2 in N2 atmosphere, rather than weak molecular bonding CF-(H2O, N2, O2)-PP for the untreated samples. Moreover, the action of the EBI apparently acts to clean residual H2O, N2, and O2 to purify and activate the CF surface increasing polar group and active site density. They most likely contributed to bending strength enhancement. The 0.22 MGy-EBI in O2-rich N2 atmosphere appears to be a viable method to increase carbon fiber-thermoplastic polypropylene adhesion enhancing reliability and safety of the PP-CFRTP.