A brake disc decelerates the vehicle through friction with the brake pads. When the brake system is overheated, brake fade can occur, in which the friction coefficient drops significantly. Additionally, an over-heated brake system may cause vapor lock, in which the brake hydraulic fluid is vaporized. These phenomena can lead to the loss of braking power and cause a fatal accident. Therefore, brake systems must have stable braking and heat dissipation performance. Having through-holes and slits on the friction surface of the rotor has been adopted to improve the heat dissipation performance, but the holes become stress points and potentially cause cracks. Therefore, brake systems should be designed to have structural stability as well as good heat dissipation. In this study, finite element (FE) modeling was developed to analyze the structural stability and heat dissipation performance of a brake system, and structural and thermal simulations were performed in ANSYS, a CAE software package. In addition, to minimize concentrated stress and temperature, optimal design of the shape and pattern of holes and slits was carried out using PIAnO, an integrated optimal design software package. The first step of design optimization was performed while considering the shape and pattern of the disc holes and slits as design factors. Among the design factors, those with the largest effects on the objective functions were found and set as new design factors to perform the second step. The designs were compared to existing discs. Through the optimization presented in this paper, it is expected that the performance of the braking system will improve and the life of the brake parts will be increased.
These days, the market of wireless communications has developed dramatically. Thus, demand increased with respect to wireless communication terminals that consume less power. Consequently, integration technology for passive elements and circuit module development with respect to ‘Radio frequency systems’ using ‘Micro electro mechanical system’ is becoming a focused topic. Many researchers focused various perspectives in this field. The development of ultra-low operating voltage elements is required in voltage-tunable MEMS-type capacitors, but development for satisfying demands has not occurred. Among many studies, a capacitor with a high tuning range using carrier beams has been proposed by Barki-Kassem and others in 2006. In the proposed study, a high tuning range was generated using a carrier beam when the voltage was applied, passing through the pull-in point and exceeding the controllable range. However, these carrier beams are relatively inefficient because these are applied only in one location and not in several air gaps. Therefore, this study dealt with the optimization of a new MEMS capacitor concept, such as using a total of four beams and by applying a side wall instead of a single carrier beam compared to the previous study. Therefore, in this study, further steps were applied to existing research findings to optimize a new concept MEMS capacitor by applying the side wall instead of a carrier beam. The side wall is the same as the one used in the four-beam example.