A reasonable laser wire stripping process parameter set is a prerequisite for high-quality and high-efficiency wire stripping. For the X-ETFE insulated wire used in aviation, this study explores the method of obtaining the optimal stripping process parameters based on a 405 nm wavelength semiconductor laser. Build energy conversion model, mobile heat source model, and finite element simulation numerical model of the laser stripping insulating layer process. Based on the single-factor analysis method, simulate the effect of laser power, scanning speed, and processing time on the kerf width, heat-affected zone width, and cutting seam depth of the insulating layer. The results show that increasing the laser power to improve the stripping efficiency will also increase the width of the kerf and heat-affected zone, and increasing the scanning speed can effectively reduce the kerf width. A reasonable combination of laser power and scanning speed can improve stripping efficiency while ensuring quality. According to the single-factor simulation analysis results, select the possible value levels for each parameter to carry out the actual laser wire stripping orthogonal test. There is a good correspondence between the range analysis results of the test data of each stripping quality evaluation index and the conclusions obtained from the single-factor simulation, which verifies the reliability of getting the optimal combination of laser stripping process parameters through the orthogonal test.
The autonomous displacement and displacement measurement functions of the maglev ruler are performed by the mover core. The stability of the four magnetic field in air gaps and the levitation position of the maglev ruler is one of the key factors for the stability of the thrust force on the power core, and it is also one of the key factors for ensuring the precision of the maglev ruler. There is cross-coupling between the two ends of the mover core of the maglev ruler, resulting in a strongly coupled, nonlinear, multi-input and multi-output system for the levitating system of the maglev ruler. This paper establishes a mathematical model for the levitating system of the maglev ruler, and designs a levitating control system for the maglev ruler based on ADRC control algorithm to achieve decoupling and disturbance suppression. Through simulation analysis and experimental testing of the levitating system with starting and disturbance, it is proved that the levitating control system of the maglev ruler has good dynamic characteristics, static characteristics, and robustness.
The autonomous displacement and displacement measurement functions of the maglev ruler are performed by the mover core. The magnetic levitation ruler can serve as a viable alternative to the linear measurement system of a coordinate measuring machine. The stability of the four magnetic fields in air gaps and the levitation position of the maglev ruler is one of the key factors for the stability of the thrust force on the power core, and it is also one of the key factors for ensuring the precision of the maglev ruler. There is cross-coupling between the two ends of the mover core of the maglev ruler, resulting in a strongly coupled, nonlinear, multi-input and multi-output system for the levitating system of the maglev ruler. This paper establishes a mathematical model for the levitating system of the maglev ruler and designs a levitating control system for the maglev ruler based on an active disturbance rejection control algorithm to achieve decoupling and disturbance suppression. Through simulation analysis and experimental testing of the levitating system with starting and disturbance, it is proved that the levitating control system of the maglev ruler has good dynamic characteristics, static characteristics, and robustness.
1 March 2023 in Journal of Physics: Conference Series
To achieve accurate control of the large inductive load, a single-phase full bridge inverter circuit topology with a simple structure is proposed. The current control on inductive load is realized by using the single-cycle control method, and the size and direction of the current can be adjusted at any time. The loading part is equivalent to the coil and resistance, the control principle of the circuit is analyzed, and the calculation formula of the duty cycle is calculated. The simulation results show that the designed circuit structure can control the current with a large inductive load
1 March 2023 in Journal of Physics: Conference Series
The mechanical structure of a hybrid magnetic bearing contains both a permanent magnet and electromagnet, besides, its magnetic force form is relatively complex. The installation deviation of the sensor, processing quality, and other factors will make the actual working position of the magnetic bearing deviate from the rated balance position when it is stably suspended. This situation affects the working efficiency of magnetic bearings. This paper takes a magnetic levitation structure as the research object, and obtains the single-end magnetic force of the structure from electromagnetics-related knowledge. From the mechanical point of view, the detailed force formula of the system is obtained. The control system is designed by combining fuzzy control with PID control, and the performance of the two control methods is compared. In this paper, based on a hybrid magnetic bearing model, its mathematical model is obtained through electromagnetics and other related formulas, and PID and fuzzy PID algorithms are designed and simulated