Disassembly is a very important step in recycling and maintenance, particularly for energy saving. However, disassembly sequence planning (DSP) is a challenging combinatorial optimization problem due to complex constraints of many products. This paper considers partial and parallel disassembly sequence planning for solving the degrees-of-freedom in modular product design, considering disassembly time, cost, and energy consumption. An automatic self-decomposed disassembly precedence matrix (DPM) is designed to generate partial/parallel disassembly sequence for reducing complexity and improving efficiency. A Tabu search-based hyper heuristic algorithm with exponentially decreasing diversity management strategy is proposed. Compared with the low-level heuristics, the proposed algorithm is more efficient in terms of exploration ability and improving energy benefits (EBs). The comparison results of three different disassembly strategies prove that the partial/parallel disassembly has a great advantage in reducing disassembly time, and improving EBs and disassembly profit (DP).
27 March 2018 in Journal of Intelligent Manufacturing
In general, early detection and timely management of plant diseases are essential for reducing yield loss. Traditional manual inspection of fields is often time-consuming and laborious. Automated imaging techniques have recently been successfully applied to detect plant diseases. However, these methods mostly focus on the current state of the crop. This paper proposes a gated recurrent unit (GRU)-based model to predict soybean sudden death syndrome (SDS) disease development. To detect SDS at a quadrat level, the proposed method uses satellite images collected from PlanetScope as the training set. The pixel image data include the spectral bands of red, green, blue and near-infrared (NIR). Data collected during the 2016 and 2017 soybean-growing seasons were analyzed. Instead of using individual static imagery, the GRU-based model converts the original imagery into time-series data. SDS predictions were made on different data scenarios and the results were compared with fully connected deep neural network (FCDNN) and XGBoost methods. The overall test accuracy of classifying healthy and diseased quadrates in all methods was above 76%. The test accuracy of the FCDNN and XGBoost were 76.3–85.5% and 80.6–89.2%, respectively, while the test accuracy of the GRU-based model was 82.5–90.4%. The calculation results show that the proposed method can improve the detection accuracy by up to 7% with time-series imagery. Thus, the proposed method has the potential to predict SDS at a future time.
3 March 2017 in Journal of Manufacturing Science and Engineering
Process planning can be an effective way to improve the energy efficiency of production processes. Aimed at reducing both energy consumption and processing time (PT), a comprehensive approach that considers feature sequencing, process selection, and physical resources allocation simultaneously is established in this paper. As the number of decision variables increase, process planning becomes a large-scale problem, and it is difficult to be addressed by simply employing a regular meta-heuristic algorithm. A cooperative co-evolutionary algorithm, which hybridizes the artificial bee colony algorithm (ABCA) and Tabu search (TS), is therefore proposed. In addition, in the proposed algorithm, a novel representation method is designed to generate feasible process plans under complex precedence. Compared with some widely used algorithms, the proposed algorithm is proven to have a good performance for handling large-scale process planning in terms of maximizing energy efficiency and production times.