In the Philippine agricultural setup, pre-harvest cacao (Theobroma cacao) fruits are wrapped with low-density polyethylene (LDPE) for moisture retention and damage protection. Responding to the growing concern for its waste volume and scarcity of treatment, this research explores the co-hydrothermal carbonization (co-HTC) of cacao shells (CS) and LDPE as a method to convert agricultural waste with plastic into hydrochar of potential energy applications. Thus, observations on the thermal, physicochemical, and morphological changes from feedstocks to hydrochar are carried out. Optimal conditions of 200 °C for 60 minutes resulted in hydrochar with 21.11 MJ/kg and appreciable thermal properties. SEM micrographs show rough and porous structures of hydrochar powder and presence of cracks on oversized LDPE film, while EDX analysis reveals C, K, Ca, and Zn metals that affects chemical pathway. FTIR analysis further supports chemical synergy by preservation of functional groups innate from both parent materials, as well as relative LDPE degradation due to chain scissoring and oxidative reactions. Kinetic and thermal evolutions are also investigated to reveal influence of pretreatment to the stability of cacao shells-dominated hydrochar and the effectivity of biomass integration to facilitate relatively easier degradation of LDPE. The findings support co-HTC as a viable technology to enhance the circular economy by valorizing LDPE and cacao shells while promoting energy recovery.

In the Philippines’ agricultural setup, pre-harvest cacao (Theobroma cacao) fruits are wrapped with low-density polyethylene (LDPE) for moisture retention and damage protection. Responding to the growing concern for its waste volume and scarcity of treatment, this research explores the co-hydrothermal carbonization (co-HTC) of cacao shells (CS) and LDPE as a method to convert agricultural waste with plastic into hydrochar for potential energy applications. Thus, observations on the thermal, physicochemical, and morphological changes from feedstocks to hydrochar are carried out. Optimal conditions of 200 °C for 60 min resulted in hydrochar with 21.11 MJ/kg and appreciable thermal properties. SEM micrographs show that hydrochar had increased surface area, a good fuel characteristic, and surface flaking on oversized LDPE film, suggesting relative LDPE degradation. EDX analysis reveals C, K, Ca, and Zn metals that affect chemical pathways. FTIR analysis further supports chemical synergy by preservation of functional groups innate from both parent materials. Kinetic and thermal evolutions are also investigated to reveal the influence of pretreatment on the stability of cacao shell-dominated hydrochar and the effectivity of biomass integration to facilitate relatively easier cracking of LDPE. The findings support co-HTC as a viable technology to enhance the circular economy by valorizing LDPE and cacao shells while promoting energy recovery and solid fuel production.