A solar-assisted thermochemical cycle to store concentrated solar energy in solid elemental sulfur via the reversible interconversion of sulfuric acid and sulfur is being developed within the SULPHURREAL project. This process enables long-term, transportable energy storage through internal recycling of sulfur oxides. A central objective is to integrate SO2 capture and conversion in separation-friendly steps that support closed-loop operation with minimal additives and limited downstream purification, while remaining compatible with industrial sulfuric acid and sulfur feedstocks. The method presented in this paper can also be feasible for SO2 removal from fossil fuels and industrial emissions. With this purpose, indirect SO2 conversion via bisulfite disproportionation was investigated using elemental sulfur as a heterogeneous auto-catalyst. Batch tests were performed in a pressurized, Teflon-lined autoclave with concentrated bisulfite solutions (3 M) at 140–180 °C for 3 h. Sodium bisulfite showed no conversions at 140–160 °C, whereas sulfur auto-catalysis was observed at T ≥ 170 °C. Ammonium bisulfite was also evaluated as a separable SO2-capture intermediate; due to thermal instability, operation was limited to 170 °C, where sulfur formation remained detectable. For loop closure, NH3 and H2SO4 must be recovered from the produced sulfate. This was addressed by reacting (NH4)2SO4 with metal oxides in a tubular furnace at 500 °C. The evolved NH3 was trapped in acid and quantified by ion chromatography. Near-quantitative NH3 recovery (≈92–98%) was achieved with MgO and ZnO, and the corresponding metal sulfates were identified by XRD. These results support integrated process development and motivate kinetic and mass-balance studies toward continuous operation and scale-up.
Solar-assisted thermochemical cycles can convert intermittent solar energy into storable chemical fuels. Within the European SULPHURREAL project, elemental sulfur is investigated as a long-term energy-storage medium in a cycle based on H2SO4, S, and SO2. This work investigates an indirect magnesium-mediated route for the disproportionation of SO2. The proposed cycle consists of three steps: aqueous reaction of SO2 with MgO to form sparingly soluble MgSO3; thermal decomposition of MgSO3 through competing pathways producing elemental sulfur, MgSO4, MgO, and SO2; and high-temperature decomposition of MgSO4 to regenerate MgO and produce sulfur oxides and oxygen. All three steps were experimentally investigated using laboratory-scale reactors, thermogravimetric analysis, X-ray diffraction, ion chromatography, and calorimetric measurements. The sulfur yield was approximately 25% of the theoretical maximum, corresponding to 8.3% relative to the initial SO2 amount. Complete MgSO4 conversion was achieved after 90 min at 1100 °C, at which temperature the SO2-forming pathway accounted for approximately 87% of the gaseous sulfur products. The experimental results were used to establish a preliminary mass and energy balance for the closed-loop process. The calculated gross heat requirement was 5349 kJ mol−1 of sulfur, corresponding to an energy efficiency of 5.5% when heat recovery was not considered. These results demonstrate the technical feasibility of the proposed magnesium-mediated route and provide a quantitative basis for its further development, identifying sulfur selectivity, high-temperature sulfate decomposition, quantitative product recovery, and heat integration as the main priorities for process optimisation.