In the present study, the effect of material deposition at the elevated temperature baseplate on the microstructure and mechanical properties was investigated and correlated to the unique thermal history by using numerical simulation. Numerical results agreed well with the experimental results of microstructure and mechanical properties. Numerical results revealed a significant decrease in temperature gradient and a 40% decrease in thermal stress due to material deposition on the elevated temperature baseplate. The reduced thermal stress and temperature gradient resulted in coarser grain features, which in turn led to a decrease in hardness and tensile strength, especially for the bottom region near the baseplate. Meanwhile, no significant effect could be found for ductility. In addition, an elevated temperature baseplate promoted less heterogeneity in hardness and tensile properties along the building direction. The current work demonstrates a collective and direct understanding of the baseplate preheating effect on thermal stress, microstructure and mechanical properties and their correlations, which is believed beneficial for the better utilization of baseplate preheating positive effects.

This article presents the metallurgical and material properties of castings from stainless steel G-X4CrNi13-4 and G-X4CrNiCu13-4, which can be obtained under the conditions of the Foundry shop of PILSEN STEEL s.r.o. The article mentions furnac...

The presented work is aimed at developing a mould geometry suitable for casting both low- and high-alloy steel grades into 500 kg experimental ingots. The high Height-to-Diameter (H/D)-ratio mould currently used in COMTES FHT Inc. served as a reference and for finite element method simulations (FEM) of the filling and solidification process. The optimized mould geometry, balancing the porosity and segregations, was determined using MAGMA software. Four different steel grades were defined for the simulation. Case studies were carried out for 34CrNiMo6 (W.Nr. 1.6582), DHQ8, CB2 and borated stainless steel grades ranging from low-alloy steel to high-alloy steel. Extended user-defined criteria and verified boundary conditions were used to predict the formation of A-segregations in cast steel. Both primary (PDAS) and secondary (SDAS) arm spacings were modelled as well. The optimized mould shape and the casting assembly were designed based on the simulation results.

The presented work is aimed at the evaluation of the cold bending capacity of high-borated austenitic stainless steel sheets. Due to their excellent neutron-absorbing capability, borated stainless steels belong to the group of tailor-made structural materials widely used for vertical storage baskets for holding spent nuclear fuel assemblies in cooling pools at dry or wet storage facilities. The basket consists of individual fuel assembly cells. Each polygonal cell is usually welded from several steel strips. It would be advantageous to use bent steel semi-product to avoid welded seams as much as possible. Welded seams are difficult to make, and moreover, they are susceptible to corrosion. However, high-borated stainless steels, because of their boron content, show limited hot and cold workability. Thus, their cold bending capacity would be the primary issue. Their austenitic matrix with embedded hard and brittle boride particles is prone to the evolution and fast propagation of dimple transgranular fracture. This work is focused on the bending aspects of borated steel sheets with respect to the most commonly used hexagonal cell geometry. Experimental results provide practical recommendations for the rack design. The damage criterion has also been proposed using FEM simulations in DEFORM^®.

This article deals with the problematics of the production of small castings using gravitational investment casting. These are castings with a relatively complex shape, which are used as parts of trigger assembly for musical wind instruments. During their production, various defects occur which are connected with the casting process. The aim of this article is to describe the defects and suggest possible methods for removing them. The first step was to find and identify these defects using metallographic and EDX microanalysis. Furthermore, a simulation calculation of the casting process was used to determine the influence of the casting geometry on casting quality. Based on these analyses, the most suitable alloy and casting system geometry were proposed for the production of the casting.