Owen James Harding

Mr. Owen James Harding

Swansea University, Swansea, UK

Research Focus & Metrics

Academic Career Length

4Years (2023-Present)

(Calculated once Scilit publication data is synced: current year − year of first publication + 1)

Representative Publications

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13 April 2023 in Polymers
Verified
Journal Article
Open access
PDF file
OHOwen James Harding
Owen James Harding
Christian GriffithsChristian Griffiths
Christian Griffiths
ARAndrew Rees
Andrew Rees
DPDimitrios Pletsas
Dimitrios Pletsas
Fused Filament Fabrication (FFF) 3D printing is an additive technology used to manufacture parts. Used in the engineering industry for prototyping polymetric parts, this disruptive technology has been adopted commercially and there are affordable printers on the market that allow for at-home printing. This paper examines six methods of reducing the energy and material consumption of 3D printing. Using different commercial printers, each approach was investigated experimentally, and the potential savings were quantified. The modification most effective at reducing energy consumption was the hot-end insulation, with savings of 33.8–30.63%, followed by the sealed enclosure, yielding an average power reduction of 18%. For material, the most influential change was noted using ‘lightning infill’, reducing material consumption by 51%. The methodology includes a combined energy- and material-saving approach in the production of a referenceable ‘Utah Teapot’ sample object. Using combined techniques on the Utah Teapot print, the material consumption was reduced by values between 55.8% and 56.4%, and power consumption was reduced by 29% to 38%. The implementation of a data-logging system allowed us to identify significant thermal management and material usage opportunities to minimise power consumption, providing solutions for a more positive impact on the sustainable manufacturing of 3D printed parts.