The accident-tolerant fuel concept involves replacing the conventional cladding system (zirconium) with a new material or coating that has specific thermomechanical properties. The aim of this study is to evaluate the neutronics performance of a chromium coating concept and design solutions. A Zircaloy–uranium fuel system (Zr–U) is currently used as a standard fuel system in pressurized water reactors around the world. This investigation presents the benefits of utilizing an alternative cladding material such as chromium coating and the effects on the thermal neutron parameters of the way in which the chromium coating is introduced in the reactor fuel. Among these significant benefits is an increase in the reactor fuel’s thermal conductivity, which improves reactor safety. Two types of fuel-cladding systems were investigated: Zircaloy–uranium (Zr–U) and Zircaloy–chromium (Zr–Cr–U) coating fuel systems. Neutronics analysis evaluations were performed for the selected fuel assemblies and a two-dimensional full core based on an APR-1400 reactor design. Neutronics analyses were performed for the application of the new fuel-cladding material systems using the reactor-physics Monte Carlo code Serpent 2.31.

The aim of this study is to investigate the potential improvement of accident-tolerant fuels in pressurized water reactors for replacing existing reference zircaloy (Zr) fuel-cladding systems. Three main strategies for improving accident-tolerant fuels are investigated: enhancement of the present state-of-the-art zirconium fuel-cladding system to improve oxidation resistance, replacement of the current referenced fuel-cladding system material with an alternative high-performance oxidation-resistant cladding, and replacement of the current fuel with alternative fuel forms. This study focuses on a preliminary analysis of the neutronic behavior and properties of silicon carbide (SiC)-fuel and FeCrAl cladding systems, which provide a better safety margin as accident-tolerant fuel systems for pressurized water reactors. The typical physical behavior of both cladding systems is investigated to determine their general neutronic performance. The multiplication factor, thermal neutron flux spectrum, ²³⁹Pu inventory, pin power distribution, and radial power are analyzed and compared with those of a reference Zr fuel-cladding system. Furthermore, the effects of a burnable poison rod (Gd₂O₃) in different fuel assemblies are investigated. SiC cladding assemblies present a softer neutron spectrum and a lower linear power distribution compared with the conventional Zr-fuel-cladding system. Additionally, the SiC fuel-cladding system exhibits behaviors that are consistent with the neutronic behavior of conventional Zr fuel-cladding systems, thereby affording greater economic and safety improvements.