The rapid evolution of military technology has led to an increased interest in Unmanned Combat Aerial Vehicles (UCAVs). This research focuses on the conceptual design of a low-cost, turbofan-powered UCAV, specifically a Class-III aircraft as defined by NATO classification (STANAG 4670), with a target take-off weight of approximately one tonne. The study adopts a “from scratch” design approach, recognizing the limitations of existing data and the potential for scaling errors. This approach involves a meticulous design process that includes the development of precise requirements, weight estimations, and iterative optimization of the aircraft layout to ensure aerodynamic efficiency and operational functionality. A key element of this conceptual design is its focus on a low-cost profile, achieved through the adoption of a simplified structural layout, and the integration of off-the-shelf components where possible. The design process involves an iterative approach, beginning with fundamental requirements and progressing through the detailed development of individual components and their integration into a cohesive aircraft. The study details the selection of an existing and operational engine due to its power output. The design and analysis of the wing, fuselage, and V-tail configuration are presented, incorporating considerations for aerodynamic efficiency, stability, weight estimation, and internal component layout. The study concludes by outlining recommendations for future work, including high-fidelity CFD simulations, structural analysis, and the integration of advanced electronic systems and AI capabilities essential for the Loyal Wingman concept.

The rapid evolution of military technology has led to an increased interest in Unmanned Combat Aerial Vehicles (UCAVs). This research focuses on the conceptual design of a low-cost, turbofan-powered UCAV, specifically a Class-III aircraft as defined by NATO classification (STANAG 4670), with a target take-off weight of approximately one tonne. The study adopts a "from scratch" design approach, recognizing the limitations of existing data and the potential for scaling errors. This approach involves a meticulous design process that includes the development of precise requirements, weight estimations, and iterative optimization of the aircraft layout to ensure aerodynamic efficiency and operational functionality. A key element of this conceptual design is its focus on a low-cost profile, achieved through the adoption of a simplified structural layout, and the integration of off-the-shelf components where possible. The design process involves an iterative approach, beginning with fundamental requirements and progressing through the detailed development of individual components and their integration into a cohesive aircraft. The study details the selection of an existing and operational engine due to its power output. The design and analysis of the wing, fuselage, and V-tail configuration are presented, incorporating considerations for aerodynamic efficiency, stability, weight estimation, and internal component layout. The study concludes by outlining recommendations for future work, including high-fidelity CFD simulations, structural analysis, and the integration of advanced electronic systems and AI capabilities essential for the Loyal Wingman concept.