Non-destructive ultrasonic testing is utilized widely by industries for quality assurance. For sensitive materials or surfaces, non-contact, non-destructive testing methods are in demand. The air-coupled ultrasound (ACU) is one possible solution. This can be used to investigate large, panel-like objects for delaminations and other flaws. For a high detectability, fine measurement grids are required (typically < $\lambda$ is used), which results in extremely long data acquisition times that are only practicable for laboratory applications. This paper aimed at reducing the required measurement grid points for obtaining high detectability evaluations. The novel method presented in this paper allows a measurement grid that is much coarser than the resulting grid. The method combines a software refinement of the measured data with the Rayleigh–Sommerfeld diffraction integral for the calculation of the pressure distribution on the object’s surface. This result allows the precise prediction of delaminations and flaws in the tested object. The presented method shows a decrease in the total investigation time by up to 98%.

For real-time evaluation of non-destructive air-coupled ultrasonic testing of wood-based materials, efficient and reliable calculation methods from ultrasonic holography are essential. Presented here is the spec-radiation method as a fast alternative to the re-radiation method. The spec-radiation method offers a more accurate and up to 88% faster evaluation than the re-radiation method for the determination of flaws in particleboards. Flaws of sub-wavelength sizes can be identified and their shape and location can be determined with this method. The spec-radiation method produces a better reproduction of the sound field than the re-radiation method, especially in the area of the measuring plane.

Herein, we present a novel approach to the spec-radiation method (a method of acoustical holography) for determining the sound distribution on a tilted particleboard by calculating a single plane and rotation in the frequency domain. The tilted particleboard allows testing without standing waves between the transmitter and the particleboard. This eliminates the need to evaluate several parallel planes and to search for values belonging to the tilted particleboard. The numerical requirements can be optimally exploited through a combination with a flaw detectability enhancement method. The results are supported by experiments on a wooden particleboard with flaw imitations. Finally, we showed, through a comparison with the usual procedure of identifying a flaw (calculating many parallel planes and then selecting the data belonging to the tilted plane), that the calculation of the tilted plane is up to 98.5% faster and improves the detectability of flaws in a tilted particleboard.

The real-time evaluation for non-destructive air-coupled ultrasonic testing of panel materials is a big task for several industries. To make these tests more and more accurate, efficient and reliable calculation methods from ultrasonic holography are essential. In the past, we presented the spec-radiation method as a fast and accurate method for such tasks. The spec-radiation method calculates the sound field utilizing data from a measurement plane at another parallel or tilted plane, especially the sound field at the surface of a panel. This can be used to detect flaws. There is a limitation of the current method: using the data on the panel surface limits the accuracy of the detected flaws. A big step forward could be expected if the sound field in the material were known. As a first step, we developed the spec-radiation method forward to consider multiple material layers. For now, we made the major assumption that all layers have fluid-like properties. Hence, transversal waves were neglected. This extension of the spec-radiation method was validated utilizing an experiment. We present that flaws in the panel material can be detected with higher accuracy at a similar speed compared to our former approach.