The purposes of this study are to investigate the effect of metal (Co and Mo) impregnation to ZSM-5 catalysts on the Brønsted to Lewis (B/L) ratio as the active sites of cracking reaction, and the catalysts’ performance testing for palm oil cracking to produce hydrocarbon-rich biofuels. Both metals were impregnated on the ZSM-5 catalyst using a wet-impregnation method. The catalysts were characterized using X-ray diffraction (XRD), X-ray Fluorescence (XRF), Scanning Electron Microscopy (SEM), Brunauer–Emmett–Teller (BET), and Pyridine-probed Fourier-Transform Infrared (Py-FTIR) spectroscopy methods. The catalysts were tested on the cracking process of palm oil to biofuels in a continuous fixed-bed catalytic reactor. In order to determine the composition of the organic liquid product (OLP, biofuels), the product was analyzed using a gas chromatography-mass spectrometry (GC-MS) method. The results showed that the co-impregnation of Co and Mo to ZSM-5 highly increased the Brønsted to Lewis acid site (B/L) ratio, although the total number of acid sites decreased. However, the impregnation of Co and Mo on the ZSM-5 decreased the surface area of catalysts due to pore blocking by metals, while the B/L ratio of the catalysts increased. It was obtained that by utilizing Co- and Mo-impregnated ZSM-5 catalysts, the hydrocarbons product selectivity increased from 84.32% to 95.26%; however, the yield of biofuels decreased from 67.57% to 41.35%. The increase in hydrocarbons product selectivity was caused by the improvement of the Brønsted to Lewis (B/L) acid sites ratio.

The increase in energy demand led to the challenging of alternative fuel development. Biofuels from palm oil through catalytic cracking appear as a promising alternative fuel. In this study, biofuel was produced from palm oil through catalytic cracking using the modified HY zeolite catalysts. The Ni and Co metals were impregnated on the HY catalyst through the wet-impregnation method. The catalysts were characterized using X-ray fluorescence, X-ray diffraction, Brunauer–Emmett–Teller (BET), Pyridine-probed Fourier-transform infrared (FTIR) spectroscopy, and Scanning Electron Microscopy (SEM) methods. The biofuels product obtained was analyzed using a gas chromatography-mass spectrometry (GC-MS) method to determine its composition. The metal impregnation on the HY catalyst could modify the acid site composition (Lewis and Brønsted acid sites), which had significant roles in the palm oil cracking to biofuels. Ni impregnation on HY zeolite led to the high cracking activity, while the Co impregnation led to the high deoxygenation activity. Interestingly, the co-impregnation of Ni and Co on HY catalyst could increase the catalyst activity in cracking and deoxygenation reactions. The yield of biofuels could be increased from 37.32% to 40.00% by using the modified HY catalyst. Furthermore, the selectivity of gasoline could be achieved up to 11.79%. The Ni and Co metals impregnation on HY zeolite has a promising result on both the cracking and deoxygenation process of palm oil to biofuels due to the role of each metal. This finding is valuable for further catalyst development, especially on bifunctional catalyst development for palm oil conversion to biofuels.

This study investigates the effect of chemically doped Co and Ni metals on ZSM-5 catalyst with respect to the catalysts’ characteristics and performance for palm oil cracking. Some characterization methods have been conducted to identify the physicochemical properties of the synthesized catalysts, including X-ray diffraction (XRD), Scanning Electron Microscopy (SEM), N2-physisorption, NH3- and CO2-probed Temperature Programmed Desorption (NH3-TPD and CO2-TPD) methods. The deposited carbon-coke on the spent catalysts is analysed using simultaneous thermal gravimetric – differential scanning calorimetry (TG-DTG-DSC) analysis. The performance of catalysts was evaluated on palm oil cracking process in a continuous fixed-bed catalytic reactor at 450 °C. To determine the liquid product composition functional group and components, we used Attenuated Total Reflectance Fourier-transform Infrared Spectroscopy (ATR-FTIR) and batch distillation methods, respectively. We found that the Co metal chemically-doped on Ni/SM-5 catalyst, resulting the increase in the catalysts acidity and the decrease in catalysts basicity. The conversion of palm oil increases as the increase of the ratio of catalysts’ acidity to basicity. The highest triglyceride conversion (76.5%) was obtained on the 3Co-Ni/ZSM-5 with the yield of gasoline, kerosene, and diesel of 2.61%, 4.38%, and 61.75%, respectively. It was also found that the chemically doping Co metal on Ni/ZSM-5 catalyst decreased carbon-coke formation due to the low catalysts’ basicity. Overall, it is proven that the combination of Co and Ni, which chemically doped, on ZSM-5 catalyst has a good activity in palm oil conversion with low carbon-coke formation affinity and high acidity of catalyst.