The impact toughness of a high-strength metastable β titanium alloy (Ti-5Cr-4Al-4Zr-3Mo-2W-0.8Fe) with two typical microstructures is studied by Charpy impact tests. The bimodal microstructure (BM) and the lamellar microstructure (LM) are obtained by the solution and aging treatments and the β annealing, slow cooling and aging treatments, respectively. In the impact crack initiation process, the deformation capacities of the primary α (α_p) phase, secondary α (α_s) phase and transformed β (β_t) matrix in the BM are very different, and the stress gradient at the interface of the three causes the crack initiation. The lamellar α (α_l) phase and β_t in the LM satisfy the BOR relationship, and the effective slip transfer between α and β phases slows down the crack initiation. Meanwhile, the appearance of deformation twins in the LM improves the crack initiation energy. In the crack propagation process, the lack of coordinated deformation between the α and β phases in the BM leads to rapid crack propagation. In the LM, the deformation of α_l and β_t is relatively more coordinated, so the severe plastic deformation is only concentrated near the crack and at the interface. The secondary crack initiation and the crack propagation along the twin boundary reduce the stress concentration at the crack tip. The deformation twins and zigzag propagation path can improve the crack propagation energy. To summarize, the alloy with LM exhibits better impact toughness than the alloy with BM.

Understanding the mechanisms of deformation and fracture of metastable β titanium alloys is of great significance for improving formability and service life. By combining the in-situ tensile test, TEM characterization and EBSD analysis, the tensile deformation behavior, activation of slip systems, crack initiation, and propagation of a high strength metastable β titanium alloy (Ti-5Cr-4Al-4Zr-3Mo-2W-0.8Fe) with equiaxed microstructure are investigated. The equiaxed microstructure is composed of primary α (α_p) phase, transformed β (β_t) matrix phase, and secondary α (α_s) phase. In contrast to the hexagonal α_p grain with limited slip systems, the body-centered β_t matrix has more slip systems, however the hindering effect of α_s phases on dislocation slip leads to the different deformability of the α_p phase and β_t matrix. The equiaxed α_p grains are more prone to deformation and rotation to coordinate the overall deformation. The shear band leads to the formation of sub-grain boundary and even the fragmentation of α_p grains. As a result, the microvoids tend to nucleate at the grain boundary, phase interface, slip band, and shear band. The inhomogeneous deformation in the plastic deformation zone around the crack tip is the primary cause of damage. The crack propagation caused by microvoids coalescence advances along the grain boundaries and phase interfaces in the form of intergranular, and along the activated slip systems and shear bands in the form of transgranular. Pinpointing the situation in the equiaxed microstructure and combining that in other typical microstructures will help to summarize the universal deformation and fracture mechanisms of metastable β titanium alloy, and provide a basis for alloy design and microstructure tailoring.