Rock bolts have been widely used as rock reinforcing members in underground coal mine roadways and tunnels. Failures of rock bolts occur as a result of overloading, corrosion, seismic burst and bad grouting, leading to catastrophic economic and personnel losses. Monitoring the health condition of the rock bolts plays an important role in ensuring the safe operation of underground mines. This work presents a brief introduction on the types of rock bolts followed by a comprehensive review of rock bolt monitoring using smart sensors. Smart sensors that are used to assess rock bolt integrity are reviewed to provide a firm perception of the application of smart sensors for enhanced performance and reliability of rock bolts. The most widely used smart sensors for rock bolt monitoring are the piezoelectric sensors and the fiber optic sensors. The methodologies and principles of these smart sensors are reviewed from the point of view of rock bolt integrity monitoring. The applications of smart sensors in monitoring the critical status of rock bolts, such as the axial force, corrosion occurrence, grout quality and resin delamination, are highlighted. In addition, several prototypes or commercially available smart rock bolt devices are also introduced.

Corrosion of concrete reinforcement members has been recognized as a predominant structural deterioration mechanism for steel reinforced concrete structures. Many corrosion detection techniques have been developed for reinforced concrete structures, but a dependable one is more than desired. Acoustic emission technique and fiber optic sensing have emerged as new tools in the field of structural health monitoring. In this paper, we present the results of an experimental investigation on corrosion monitoring of a steel reinforced mortar block through combined acoustic emission and fiber Bragg grating strain measurement. Constant current was applied to the mortar block in order to induce accelerated corrosion. The monitoring process has two aspects: corrosion initiation and crack propagation. Propagation of cracks can be captured through corresponding acoustic emission whereas the mortar expansion due to the generation of corrosion products will be monitored by fiber Bragg grating strain sensors. The results demonstrate that the acoustic emission sources comes from three different types, namely, evolution of hydrogen bubbles, generation of corrosion products and crack propagation. Their corresponding properties are also discussed. The results also show a good correlation between acoustic emission activity and expansive strain measured on the specimen surface.

For reinforced concrete structures, the use of fiber-reinforced polymer rebars to replace the steel reinforcement is a topic that is receiving increasing attention, especially where corrosion is a serious issue. However, fiber-reinforced polymer rebar–reinforced concrete always carries the risk of structural failure initiated from the debonding damage that might occur at the reinforcement–concrete interface. This study employed an electro-mechanical impedance–based structural health monitoring technique by applying lead–zirconate–titanate ceramic patches to detect the debonding damage of a carbon fiber–reinforced polymer rebar reinforced concrete. In the experimental study, a carbon fiber–reinforced polymer rebar reinforced concrete specimen was fabricated and it was subjected to a pullout test to initiate the debonding damage at the reinforcement–concrete interface. The impedance and admittance signatures were measured from an impedance analyzer according to the different debonding conditions between the reinforcement and the concrete. Statistical damage metrics, root-mean-square deviation and mean absolute percentage deviation, were used to quantify the changes in impedance signatures measured at the lead–zirconate–titanate patches due to debonding conditions. The results illustrated the capability of the electro-mechanical impedance–based structural health monitoring technique for detecting the debonding damage of fiber-reinforced polymer rebar–reinforced concrete structures.

Acoustic emission (AE) is a nondestructive evaluation technique that is capable of monitoring the damage evolution of concrete structures in real time. Conventionally, AE sensors are surface mounted on the host structures, however, the AE signals attenuate quickly due to the high attenuation properties of concrete structures. This study conducts a feasibility study of using smart aggregates (SAs), which are a type of embedded piezoceramic transducers, as embedded AE sensors for the health monitoring of concrete structures. A plain concrete beam with two surface mounted AE sensors and two embedded SAs was fabricated in laboratory and loaded under a designed three-point-bending test. The performance of embedded SAs were compared with the traditional surface mounted AE sensors in their ability to detect and evaluate the damage to the concrete structure. The results verified the feasibility of using smart aggregates as embedded AE sensors for monitoring structural damage in concrete. Potentially, the low cost smart aggregates could function as embedded AE sensors, providing great sensitivity and high reliability in applications for the structural health monitoring of concrete structures.

Concrete-filled fiber-reinforced polymer tubes (CFFTs) have attracted interest for their structural applications in corrosive environments. However, a weak interfacial strength between the fiber-reinforced polymer (FRP) tube and the concrete infill may develop due to concrete shrinkage and inadequate concrete compaction during concrete casting, which will destroy the confinement effect and thereby reduce the load bearing capacity of a CFFT. In this paper, the lead zirconate titanate (PZT)-based ultrasonic time-of-flight (TOF) method was adopted to assess the concrete infill condition of CFFTs. The basic idea of this method is that the velocity of the ultrasonic wave propagation in the FRP material is about half of that in concrete material. Any voids or debonding created along the interface between the FRP tube and the concrete will delay the arrival time between the pairs of PZT transducers. A comparison of the arrival times of the PZT pairs between the intact and the defected CFFT was made to assess the severity of the voids or the debonding. The feasibility of the methodology was analyzed using a finite-difference time-domain-based numerical simulation. Experiments were setup to validate the numerical results, which showed good agreement with the numerical findings. The results showed that the ultrasonic time-of-flight method is able to detect the concrete infill condition of CFFTs.

Pre-stress degradation or looseness of rock bolts in mining or tunnel engineering threatens the stability and reliability of the structures. In this paper, an innovative piezoelectric device named a “smart washer” with the impedance method is proposed with the aim of developing a real-time device to monitor the pre-stress level of rock bolts. The proposed method was verified through tests on a rock bolt specimen. By applying high-frequency sweep excitations (typically >30 kHz) to the smart washer that was installed on the rock bolt specimen, we observed that the variation in impedance signatures indicated the rock bolt pre-stress status. With the degradation of rock bolt pre-stress, the frequency in the dominating peak of the real part of the electrical impedance signature increased. To quantify the effectiveness of the proposed technique, a normalized root mean square deviation (RMSD) index was developed to evaluate the degradation level of the rock bolt pre-stress. The experimental results demonstrated that the normalized RMSD-based looseness index, which was computed from the impedance value detected by the “smart washer”, increased with loss of the pre-stress of the rock bolt. Therefore, the proposed method can effectively detect the degradation of rock bolt pre-stress, as demonstrated by experiments.