Rationally controlling the morphology and microstructure of the zeolite crystals could play a significant role in optimizing their physicochemical properties and catalytic performances for application in various zeolite-based heterogeneous catalysis processes. Among different controlling strategies, the utilization of zeolite growth modifiers (ZGMs), which are molecules capable of altering the anisotropic rates of crystal growth, is becoming a promising approach to modulate the morphology and microstructural characteristics of zeolite crystals. In this mini-review, we attempt to provide an organized overview of the recent progress in the usage of several easily available polymer-based growth modifiers in the synthesis of some commonly used microporous zeolites and to reveal their roles in controlling the morphology and various physicochemical properties of zeolite crystals during hydrothermal synthesis processes. This review is expected to provide some guidance for deeply understanding the modulation mechanisms of polymer-based zeolite growth modifiers and for appropriately utilizing such a modulation strategy to achieve precise control of the morphology and microstructure of zeolite crystals that display optimal performance in the target catalytic reactions.

Zeolites, especially aluminosilicate zeolites, have been widely applied in various important heterogeneous catalytic processes. The catalytic properties of zeolites are highly dependent on their topology structure, composition, porosity and surface chemistry. Recent research progress has demonstrated that increasing hydrophobicity of zeolite-based catalysts may play a positive role in enhancing their catalytic performance for some significant catalytic reactions. In this review, we mainly summarize the prominent advances in achieving catalytic performance enhancement by constructing appropriate hydrophobic zeolite-based catalysts. The main focus is on the regulation strategies and promoting mechanisms for optimizing the hydrophobic environment of zeolite-based catalysts. Through this text, we wish to provide some useful guidance on rationally improving the hydrophobicity of the zeolite-based catalysts for advanced applications in sustainable and green chemical processes, and on exploring the challenges that are faced and future directions in the related research fields.

Hierarchical Beta zeolites with interconnected intracrystalline mesopores and high structural stability are highly attractive for catalytic applications involving bulky reactants. Here, by introducing a suitable amount of polydiallyldimethylammonium chloride into the initial synthesis system, micron-sized Beta zeolite crystals with abundant hierarchical porosity (Beta-H) were hydrothermally synthesized. The sample named Beta-H_1 exhibited very high catalytic activity and durability for the Friedel–Crafts acylation of anisole with acetic anhydride. A 92% conversion rate of acetic anhydride could be achieved after 1 h of reaction in a fixed bed reactor, and 71% conversion still remained after 10 h, much better than the rate for conventional Beta zeolite (which decreased rapidly from 85% to 37% within 10 h). The enhanced catalytic performance of Beta-H zeolites could be mainly attributed to the relatively lower strong acid density and the faster transport rate of the hierarchical zeolites. In addition, Beta-H showed high structural stability and could be easily regenerated via high-temperature calcination without obvious loss in catalytic activity, demonstrating its great potential for catalytic applications in the industrially important Friedel–Crafts acylation process.

To synthesize high-quality TS-1 zeolites with enhanced catalytic performance for 1-hexene epoxidation is highly attractive for meeting the increased need for sustainable chemistry. Herein, we report that a series of framework Ti-enriched TS-1 zeolites with high crystallinity can be effectively synthesized by the hydrothermal crystallization of a composite precursor composed of diol-based polymer (containing titanium and silicon) and tetrapropylammonium bromide (TPABr). The pre-addition of a certain amount of TPABr into the polymer-based precursor plays a very positive role in maintaining the high crystallinity and framework Ti incorporation rate of TS-1 zeolites under the premise that a relatively low concentration of tetrapropylammonium hydroxide (TPAOH) template is adopted in the following hydrothermal crystallization process. The condition-optimized TS-1 zeolite with a smaller particle size (300–500 nm) shows excellent catalytic activity, selectivity, and recyclability for the epoxidation of 1-hexene with H₂O₂ as an oxidant, which can achieve a 75.4% conversion of 1-hexene and a 99% selectivity of epoxide at a reaction temperature of 60 °C, which is much better than the TS-1 zeolites reported in the previous literature. The relatively small particle size of the resultant TS-1 crystals may enhance the accessibility of the catalytically active framework Ti species to reagents, and the absence of non-framework Ti species, like anatase TiO₂, and low polymerized six-coordinated Ti species could effectively inhibit the ineffective decomposition of H₂O₂ and the occurrence of side reactions, leading to an improvement in the catalytic efficiency for the epoxidation of 1-hexente with H₂O₂.