Predictive maintenance (PdM) has the potential to reduce industrial costs by anticipating failures and extending the work life of components. Nowadays, factories are monitoring their assets and most collected data belong to correct working conditions. Thereby, semi-supervised data-driven models are relevant to enable PdM application by learning from assets’ data. However, their main challenges for application in industry are achieving high accuracy on anomaly detection, diagnosis of novel failures, and adaptability to changing environmental and operational conditions (EOC). This article aims to tackle these challenges, experimenting with algorithms in press machine data of a production line. Initially, state-of-the-art and classic data-driven anomaly detection model performance is compared, including 2D autoencoder, null-space, principal component analysis (PCA), one-class support vector machines (OC-SVM), and extreme learning machine (ELM) algorithms. Then, diagnosis tools are developed supported on autoencoder’s latent space feature vector, including clustering and projection algorithms to cluster data of synthetic failure types semi-supervised. In addition, explainable artificial intelligence techniques have enabled to track the autoencoder’s loss with input data to detect anomalous signals. Finally, transfer learning is applied to adapt autoencoders to changing EOC data of the same process. The data-driven techniques used in this work can be adapted to address other industrial use cases, helping stakeholders gain trust and thus promote the adoption of data-driven PdM systems in smart factories.

The growing adoption of the Internet of Things (IoT) has brought a significant increase in attacks targeting those devices. Machine learning (ML) methods have shown promising results for intrusion detection; however, the scarcity of IoT datasets remains a limiting factor in developing ML-based security systems for IoT scenarios. Static datasets get outdated due to evolving IoT architectures and threat landscape; meanwhile, the testbeds used to generate them are rarely published. This paper presents the Gotham testbed, a reproducible and flexible security testbed extendable to accommodate new emulated devices, services or attackers. Gotham is used to build an IoT scenario composed of 100 emulated devices communicating via MQTT, CoAP and RTSP protocols, among others, in a topology composed of 30 switches and 10 routers. The scenario presents three threat actors, including the entire Mirai botnet lifecycle and additional red-teaming tools performing DoS, scanning, and attacks targeting IoT protocols. The testbed has many purposes, including a cyber range, testing security solutions, and capturing network and application data to generate datasets. We hope that researchers can leverage and adapt Gotham to include other devices, state-of-the-art attacks and topologies to share scenarios and datasets that reflect the current IoT settings and threat landscape.

This paper presents the implementation and explanations of a remaining life estimator model based on machine learning, applied to industrial data. Concretely, the model has been applied to a bushings testbed, where fatigue life tests are performed to find more suitable bushing characteristics. Different regressors have been compared Environmental and Operational Condition and setting variables as input data to prognosticate the remaining life on each observation during fatigue tests, where final model is a Random Forest was chosen given its accuracy and explainability potential. The model creation, optimisation and interpretation has been guided combining eXplainable Artificial Intelligence with domain knowledge.Precisely, ELI5 and LIME explainable techniques have been used to perform local and global explanations. These were used to understand the relevance of predictor variables in individual and overall remaining life estimations. The achieved results have been process knowledge gain and expert knowledge validation, assertion of huge potential of data-driven models in industrial processes and highlight the need of collaboration between expert knowledge technicians and eXplainable Artificial Intelligence techniques to understand advanced machine learning models.