Neural networks are commonly recognized tools for the classification of multidimensional data obtained in structural health monitoring (SHM) systems. Their configuration for a given scenario is, however, a challenging task, which limits the possibilities of their practical applications. In this article the authors propose using the neural network ensemble approach for the classification of SHM data generated by guided wave sensor networks. The overproduce and choose strategy is used for designing ensembles containing different types and sizes of neural networks. The proposed method allows for a significant increase of the state assessment reliability, which is illustrated by the results obtained from the practical industrial case of a full-scale aircraft test. The method is verified in the process of detecting fatigue cracks propagating in the aircraft load-carrying structure. The long-term experiments are performed in variable environmental conditions with a net of structure-embedded piezoelectric sensors.

The capabilities of ceramic PZT transducers, allowing for elastic wave excitation in a broad frequency spectrum, made them particularly suitable for the Structural Health Monitoring field. In this paper, the approach to detecting impact damage in composite structures based on harmonic excitation of PZT sensor in the so-called pitch–catch PZT network setup is studied. In particular, the repeatability of damage indication for similar configuration of two independent PZT networks is analyzed, and the possibility of damage indication for different localization of sensing paths between pairs of PZT sensors with respect to damage locations is investigated. The approach allowed for differentiation between paths sensitive to the transmission mode of elastic wave interaction and sensitive reflection mode. In addition, a new universal Bayesian approach to SHM data classification is provided in the paper. The defined Bayesian classifier is based on asymptotic properties of Maximum Likelihood estimators and Principal Component Analysis for orthogonal data transformation. Properties of the defined algorithm are compared to the standard nearest-neighbor classifier based on the acquired experimental data. It was shown in the paper that the proposed approach is characterized by lower false-positive indications in comparison with the nearest-neighbor algorithm.

Guided waves are a potent tool in structural health monitoring, with promising machine learning algorithm applications due to the complexity of their signals. However, these algorithms usually require copious amounts of data to be trained. Collecting the correct amount and distribution of data is costly and time-consuming, and sometimes even borderline impossible due to the necessity of introducing damage to vital machinery to collect signals for various damaged scenarios. This data scarcity problem is not unique to guided waves or structural health monitoring, and has been partly addressed in the field of computer vision using generative adversarial neural networks. These networks generate synthetic data samples based on the distribution of the data they were trained on. Though there are multiple researched methods for simulating guided wave signals, the problem is not yet solved. This work presents a generative adversarial network architecture for guided waves generation and showcases its capabilities when working with a series of pitch-catch experiments from the OpenGuidedWaves database. The network correctly generates random signals and can accurately reconstruct signals it has not seen during training. The potential of synthetic data to be used for training other algorithms was confirmed in a simple damage detection scenario, with the classifiers trained exclusively on synthetic data and evaluated on real signals. As a side effect of the signal reconstruction process, the network can also compress the signals by 98.44% while retaining the damage index information they carry.

The development of a machine’s condition monitoring system is often a challenging task. This process requires the collection of a sufficiently large dataset on signals from machine operation, context information related to the operation conditions, and the diagnosis experience. The two referred problems are today relatively easy to solve. The hardest to describe is the diagnosis experience because it is based on imprecise and non-numerical information. However, it is essential to process acquired data to develop a robust monitoring system. This article presents a framework for a system dedicated to recommending processing algorithms for condition monitoring. It includes a database and fuzzy-logic-based modules composed within the system. Based on the contextual knowledge provided by the user, the procedure suggests processing algorithms. This paper presents the evaluation of the proposed agent on two different parallel gearboxes. The results of the system are processing algorithms with assigned model types. The obtained results show that the algorithms recommended by the system achieve a higher accuracy than those selected arbitrarily. The results obtained allow for an average of 5 to 14.5% higher accuracy.