Catalytic hydroprocesses play a significant role in oil refining and petrochemistry. The tailored design of new metal nanosystems and optimization of their support, composition, and structure is a prospective strategy for enhancing the efficiency of catalysts. Mesoporous support impacts the active component by binding it to the surface, which leads to the formation of tiny highly dispersed catalytic particles stabilized from aggregation and with minimized leaching. The structural and acidic properties of the support are crucial and determine the size and dispersion of the active metal phase. Currently, research efforts are shifted toward the design of nanoscale porous materials, where homogeneous catalysts are displaced by heterogeneous. Ceramic materials, such as 50 nm diameter natural halloysite nanotubes, are of special interest for this. Much attention to halloysite clay is due to its tubular structure with a hollow 10–15 nm diameter internal cavity, textural characteristics, and different chemical compositions of the outer/inner surfaces, allowing selective nanotube modification. Loading halloysite with metal particles or placing them outside the tubes provides stable and efficient mesocatalysts. The low cost of this abundant nanoclay makes it a good choice for the scaled-up architectural design of core–shell catalysts, containing active metal sites (Au, Ag, Pt, Ru, Co, Mo, Fe₂O₃, CdS, CdZnS, Cu–Ni) located inside or outside the tubular template. These alumosilicate nanotubes are environment-friendly and are available in thousands of tons. Herein, we summarized the advances of halloysite-based composite materials for hydroprocesses, focusing on the selective binding of metal particles. We analyze the tubes’ morphology adjustments and size selection, the physicochemical properties of pristine and modified halloysite (e.g., acid-etched or silanized), the methods of metal clusters formation, and their localization. We indicate prospective routes for the architectural design of stable and efficient nanocatalysts based on this safe and natural clay material.

As a promising hydrogen storage material, sodium borohydride (NaBH₄) exhibits superior stability in alkaline solutions and delivers 10.8 wt.% theoretical hydrogen storage capacity. Nevertheless, its hydrolysis reaction at room temperature must be activated and accelerated by adding an effective catalyst. In this study, we synthesize Co nanoparticles supported on bagasse-derived porous carbon (Co@xPC) for catalytic hydrolytic dehydrogenation of NaBH₄. According to the experimental results, Co nanoparticles with uniform particle size and high dispersion are successfully supported on porous carbon to achieve a Co@150PC catalyst. It exhibits particularly high activity of hydrogen generation with the optimal hydrogen production rate of 11086.4 mL_H2∙min⁻¹∙g_Co⁻¹ and low activation energy (E_a) of 31.25 kJ mol⁻¹. The calculation results based on density functional theory (DFT) indicate that the Co@xPC structure is conducive to the dissociation of [BH₄]⁻, which effectively enhances the hydrolysis efficiency of NaBH₄. Moreover, Co@150PC presents an excellent durability, retaining 72.0% of the initial catalyst activity after 15 cycling tests. Moreover, we also explored the degradation mechanism of catalyst performance.

Mesoporous ruthenium catalysts (0.74–3.06 wt%) based on ordered Mobil Composition of Matter No. 41 (MCM-41) silica arrays on aluminosilicate halloysite nanotubes (HNTs), as well as HNT-based counterparts, were synthesized and tested in benzene hydrogenation. The structure of HNT core-shell silica composite-supported Ru catalysts were investigated by transmission electron microscopy (TEM), X-ray fluorescence (XRF) and temperature-programmed reduction (TPR-H₂). The textural characteristics were specified by low-temperature nitrogen adsorption/desorption. The catalytic evaluation of Ru nanoparticles supported on both the pristine HNTs and MCM-41/HNT composite in benzene hydrogenation was carried out in a Parr multiple reactor system with batch stirred reactors (autoclaves) at 80 °C, a hydrogen pressure of 3.0 MPa and a hydrogen/benzene molar ratio of 3.3. Due to its hierarchical structure and high specific surface area, the MCM-41/HNT composite provided the uniform distribution and stabilization of Ru nanoparticles (NPs) resulted in the higher specific activity and stability as compared with the HNT-based counterpart. The highest specific activity (5594 h⁻¹) along with deep benzene hydrogenation to cyclohexane was achieved for the Ru/MCM-41/HNT catalyst with a low metal content.