Tribology Research Center (TREC), Institute of Engineering Design and Product Development, Hamburg University of Applied Sciences, 20099 Hamburg, Germany
Prof. Erik Kuhn
Tribology Research Center (TREC), Institute of Engineering Design and Product Development, Hamburg University of Applied Sciences, 20099 Hamburg, Germany
Lubricating greases are colloid disperse systems consisting of a base oil and a thickener (additional additives). The lubricant is modeled as a tribological system, and the reaction of a fluid friction stress is investigated. The energetic situation of the volume element is analyzed and the system entropy described. The description of the structural degradation and the used entropy was realized with the help of rheometer tests.
The applications of biogenic lubricating greases to machine elements play important roles in the reduction of friction energy and minimizing wear in a tribological contact, as well as the prevention of environmental pollution. The aim of this work was to investigate completely biogenic lubricating greases from a tribological point of view. Model greases were examined using a ball on a disc tribometer at a constant normal force to investigate the friction and wear process according to Fleischer’s energetic wear model. Using the energy-based wear model, the friction and wear process could be interpreted as a cause–effect sequence. Moreover, the influence of the model grease composition on the friction and wear process was analyzed. In addition, rolling bearing tests were performed to investigate the tribological behaviors of some selected biogenic greases during real machine element contact. These tests allowed for the quantification of the friction torque behavior of the full bearing and the evaluation of the wear obtained through lubricant analysis procedures. This experimental work provides useful information regarding the influence that the composition of biogenic model greases has on friction and wear behaviors in a tribological contact.
Against the background of raw material shortage and the ever-expanding environmental consciousness, the use of biodegradable greases becomes more and more important. The aim of this experimental work is to investigate the tribological response of completely biodegradable greases. Complete biodegradable lubricating greases were formulated with high-oleic sunflower oil (HOSO) and/or castor oil, and different biodegradable thickener agents such as natural cellulose fibers of different lengths and some derivatives, as well as glyceryl and sorbitan stearates. To investigate the friction process, the model greases were tribologically examined with a nanotribometer at a normal force of 200 mN using a material combination of a steel ball on a steel disc. All frictional results, along with the volumes of wear tracks and micrographs of the main contacting area on the steel plate, are presented and discussed. In addition to this, rotational transient flow measurements were carried out on a rheometer at different temperatures to monitor the evolution of the shear stress with time at a constant shear rate, and to characterize the internal friction behavior by quantifying the energy density. All results were also analyzed from an energetic point of view.
Lubricating greases show a structural degradation due to friction stress. The shear process dissipates energy. This results in a breakdown of the thickener structure, heat and entropy generation. Tribo-systems are energy driven systems. The stressed lubricating grease is modeled as a subsystem and presents an open thermodynamic system. Investigations were made to obtain more information about the correlation of system entropy and structural degradation of a lubricating grease. Experimental studies were done to estimate the role in terms of entropy transport for the open system. The degradation-entropy theorem was applied with the help of an empirical model to describe the correlation between degradation process and entropy production for the special case of a closed and stationary system.
One of the keystones of tribological studies is the energetical approach to the lubrication process. In the particular case of lubricating greases, part of the lubrication process's energy dissipates due to a shear-induced structural rearrangement of the 3D network of the thickening agent dispersed in the base oil. This fact confers them a particular consistency, mechanical stability, rheological and tribological behaviour. In this research work, we investigate the mechanical structural degradation induced by shear stress applied in rheological tests (rotational and oscillation mode) and the influence of thickener (type and composition) and base oil on both the degradation process and the expended mechanical energies. For this purpose, lithium, calcium and polyurea-based greases of NLGI grade 2 were used. These greases have been manufactured with a different base oil (mineral, synthetic and vegetable oils) and kinematic viscosity of 48 or 240 mm2/s. Some biogenic greases were also included in this research. The optical microscopy analysis revealed thickener particles-based agglomerates with different shapes and sizes that reduced notably, if not almost completely destroyed, after stress. Due to the thickener particles-based agglomerates distribution, significant differences in the shear-induced frictional energy inside the bulk grease during the shear process were detected. The size of agglomerates depended on both the thickener content and the base oil viscosity and not the type of base oil.
Lubricating greases are special lubricants with a wide range of application. The tribologically stressed grease is used as tribological system and finally modeled as an open thermodynamic system. This study investigated the phenomenon of self-optimization and applied to the process of shearing a grease. The conditions for self-optimization and the consequences of created dissipative structures are investigated according to the interpreted literature.