This research studies the influence of the copper alloying of medium-carbon steel on mechanical properties after quenching and tempering at 500 °C. The microstructure was characterised using SEM, EBSD, TEM, and XRD analysis. The mechanical properties were comprehensively investigated using hardness measurements, tensile and Charpy impact tests and solid solution, grain boundary, dislocation, and precipitation strengthening contributions were estimated. Higher yield strength for Cu-alloyed steel was confirmed at about 35–73 MPa. The precipitation strengthening contribution from Cu precipitates in the range of 11–49 MPa was calculated. The interaction between Cu precipitates and dislocations retards the decrease in dislocation density. Similar values of effective grain size of martensite crystals were measured for Cu-alloyed and Cu-free steel as well. Copper alloyed steel exhibited significantly deteriorated impact toughness, total plastic elongation, and reduction of area. The size of Cu precipitates ranged from 8.3 nm after tempering at 500 °C for 6 h to 13.9 nm after tempering for 48 h.

Requirements for mechanical properties of steels are constantly increasing, and the combination of quenching and tempering is the method generally chosen for achieving high strength in medium carbon steels. This study examines the influence of various silicon contents from 1.06 to 2.49 wt% and the addition of copper (1.47 wt%) on the behavior of 1.7102 steel starting with the as-quenched state and ending with the tempered condition at the temperature of 500 °C. The microstructure was characterized by SEM and TEM, the phase composition and dislocation density were studied by XRD analysis, and mechanical properties were assessed by tensile and hardness testing, whereas tempered martensite embrittlement was assessed using Charpy impact test and the activation energy of carbide precipitation was determined by dilatometry. The benefit of copper consists in the improvement of reduction of area by tempering between 150 and 300 °C. The increase in strength due to copper precipitation occurs upon tempering at 500 °C, where strength is generally low due to a drop in dislocation density and changes in microstructure. The increasing content of silicon raises strength and dislocation density in steels, but the plastic properties of steel are limited. It was found that the silicon content of 1.5 wt% is optimum for the materials under study.

Understanding the tempering behavior of medium carbon steels is mandatory if their mechanical properties are to be improved. For an optimal technology to be developed for this purpose, a substantial experimental basis is needed to extract quantitative information on the microstructure of the tempered material. This paper reports on the characterization of microstructural changes induced by tempering in medium-carbon steels alloyed with Si, Cr, Cu, and Mn using state-of-the-art experimental techniques. Complementarities among these techniques are highlighted. The evolution of transition carbides, cementite, and copper precipitates is described using data from X-ray diffraction, small and ultra-small angle neutron diffraction, transmission electron microscopy, and dilatometry observation. The effects of silicon, chromium, and copper on the mechanism of carbide and copper precipitation are discussed. The considerable changes found in the size and volume of copper precipitates correlate well with the difference in the yield stress between tempered steels with and without copper.

Spring steels are typical materials where enhancement of mechanical properties can save considerable mass for transport vehicles, in this way the consumption of fuel or electric energy can be decreased. A drastic change in both the resulting microstructure and mechanical properties could be achieved due to the inclusion of strain into the tempering process after quenching. The strain assisted tempering (SAT) technology was applied, i.e., the process of quenching and following a sequence of tempering operations alternating with strain operations. After the first tempering, controlled deformation by rotary swaging was carried out with a strain of 17% (strain rate is about 120 s⁻¹). Considerably higher strength parameters after SAT compared to conventional quenching and tempering (QT) technology were nevertheless accompanied by enhanced notch toughness at the same time by the decrease of elongation and reduction of area. However, by optimizing the process it is was also possible to achieve acceptable values for those parameters. Remarkable differences are visible in resulting microstructures of compared samples, which were revealed by metallographic analysis and X-ray diffraction measurement. While the standard microstructure of tempered martensite with transition carbides was observed after QT processing, carbideless islands with nanotwins occurred in martensitic laths after SAT processing.

This work concerns mechanical properties in relation to microstructural changes in hardenable EN AW-2024 aluminium alloy in wrought and heat treated condition. The treated material benefits from synergistic effects of hardening mechanisms. Grain boundary strengthening and work hardening were activated in this material by rotary swaging. Rotary swaging is a method which shows great promise for industrial use. Precipitation hardening was achieved thanks to the material’s age hardening ability. First, the material was artificially-aged in a furnace at 140–180 °C. Second, natural ageing was used. Mechanical properties of the as-treated material were tested and microstructural processes were explored using electron microscopy and differential scanning calorimetry. The treatment route which delivered the best results was as follows: solution annealing 500 °C/1 h + water cooling + rotary swaging + artificial ageing 160 °C/21 h. This led to a yield strength close to 640 MPa, and ultimate strength above 660 MPa, and elongation of 8%. Electron backscatter diffraction observation revealed that in this condition, the ratio of Low-angle to High-angle grain boundaries is 80:20. The microstructure contains both T-phase in the interior of grains, whose particles are normally oval-shaped, and S-phase, which is present in two shapes: small oval particles or coherent needles aligned to direction.

This paper introduces a new alloying concept for low-density steels. Based on model calculations, samples—or “heats”—with 0.7 wt% C, 1.45 wt% Si, 2 wt% Cr, 0.5 wt% Ni, and an aluminium content varying from 5 to 7 wt% are prepared. The alloys are designed to obtain steel with reduced density and increased corrosion resistance suitable for products subjected to high dynamic stress during operation. Their density is in the range from 7.2 g cm⁻³ to 6.96 g cm⁻³. Basic thermophysical measurements are carried out on all the heats to determine the critical points of each phase transformation in the solid state, supported by metallographic analysis on SEM and LM or the EDS analysis of each phase. It is observed that even at very high austenitisation temperatures of 1100 °C, it is not possible to change the two-phase structure of ferrite and austenite. A substantial part of the austenite is transformed into martensite during cooling at 50 °C s⁻¹. The carbide kappa phase is segregated at lower cooling rates (around 2.5 °C s⁻¹).