Novel composite membranes for high temperature polymer-electrolyte fuel cells (HT-PEFC) based on a poly[oxy-3,3-bis(4′-benzimidazol-2″-ylphenyl)phtalide-5″(6″)-diyl] (PBI-O-PhT) polymer with small amounts of added Zr were prepared. It was shown in a model reaction between zirconium acetylacetonate (Zr(acac)₄) and benzimidazole (BI) that Zr-atoms are capable to form chemical bonds with BI. Thus, Zr may be used as a crosslinking agent for PBI membranes. The obtained Zr/PBI-O-PhT composite membranes were examined by means of SAXS, thermomechanical analysis (TMA), and were tested in operating fuel cells by means of stationary voltammetry and impedance spectroscopy. The new membranes showed excellent stability in a 2000-hour fuel cell (FC) durability test. The modification of the PBI-O-PhT films with Zr facilitated an increase of the phosphoric acid (PA) uptake by the membranes, which resulted in an up to 2.5 times increased proton conductivity. The existence of an optimal amount of Zr content in the modified PBI-O-PhT film was shown. Larger amounts of Zr lead to a lower PA doping level and a reduced conductivity due to an excessively high degree of crosslinking.

To create a new type of catalytic gas diffusion layer for a high-temperature hydrogen/air polymer-electrolyte membrane fuel cell (HT-PEMFC), a new electrospun carbon nanofiber (CNF)-based platinized nanocomposite was formed.

The development of fuel cells is an important part of alternative energy studies. High-temperature polymer electrolyte membrane fuel cell (HT-PEMFC) is a very promising and commercialized type of fuel cell since it allows the use of hydrogen contaminated with CO. However, current advances in HT-PEMFC are based on searching for more sustainable materials for the membrane electrode assembly. The key issue is to find new, more stable carbonaceous Pt-electrocatalyst supports instead of the traditional carbon black powder. In the present study, we primarily demonstrate a new electrode design concept. Complex carbon nanofiber paper (CNFP) electrodes, obtained by polyacrylonitrile (PAN) electrospinning with further pyrolysis at 900–1200 °C, are suitable for platinum deposition and were probed as the gas-diffusion electrode for HT-PEMFC. Complex composite electrodes were obtained by introducing zirconium and nickel salts into the electrospinning PAN solution. After pyrolysis, ZrO_x and Ni(0) nanoparticles were distributed in the CNFP throughout the whole nanofiber volume, as it is seen in the high-resolution transmission electron microscopy images. The samples were thoroughly studied by X-ray photoelectron, Raman and impedance spectroscopy, cyclic voltammetry, and elemental analysis. The MEAs designed on platinized composite CNFPs demonstrate higher performance at 180 °C compared to non-composite ones and are comparable with commercial Celtec® P1000.

Crystalline platinum nanoparticles supported on carbon nanofibers were synthesized for use as an electrocatalyst for polymer electrolyte membrane fuel cells. The nanofibers were prepared by a method of electrospinning from polymer solution with subsequent pyrolysis. Pt nanoneedles supported on polyacrylonitrile pyrolyzed electrospun nanofibers were synthesized by chemical reduction of H₂[PtCl₆] in aqueous solution. The synthesized electrocatalysts were investigated using scanning, high resolution transmission and scanning transmission electron microscopies, EDX analysis and electron diffraction. The shape and the size of the electrocatalyst crystal Pt nanoparticles were controled and found to depend on the method of H₂[PtCl₆] reduction type and on conditions of subsequent thermal treatment. Soft Pt reduction by formic acid followed by 100 °C thermal treatment produced needle-shape Pt nanoparticles with a needle length up to 25 nm and diameter up to 5 nm. Thermal treatment of these nanoparticles at 500 °C resulted in partial sintering of the Pt needles. When formic acid was added after 24 h from the beginning of platinization, Pt reduction resulted in small-size spherical Pt nanoparticle of less than 10 nm in diameter. Reduction of H₂[PtCl₆], preadsorbed on electrospun nanofibers in formic acid with further treatment in H₂ flow at 500 °C, resulted in intensive sintering of platinum particles, with formation of conglomerates of 50 nm in size, however, individual particles still retain a size of less than 10 nm. Electrochemically active surface area (ECSA) of Pt/C catalyst was measured by electrochemical hydrogen adsorption/desorption measurements in 0.5 M H₂SO₄. ECSA of needle-shape Pt nanoparticles was 25 m² g⁻¹. It increased up to 31 m² g⁻¹ after thermal treatment at 500 °C, likely, due to amorphous structures removal from carbon nanofibers and retaining of Pt nanoneedle morphology. ECSA of small-size spherical Pt nanoparticles was 26 m² g⁻¹. Further thermal treatment at 500 °C in vacuum decreased ECSA down to 20 m² g⁻¹ due to Pt sintering and Pt active sites deactivation. The thermal treatment of small-size spherical Pt nanoparticles in H₂ flow at 500 °C produced agglomerates of Pt nanoparticles with ECSA of 14 m² g⁻¹.