Cu–Zr–Ta ternary thin film metallic glasses (TFMGs) were deposited through the direct current (DC) magnetron sputtering of pure metallic targets in a dynamic mode. The effect of tantalum addition on the microstructure, mechanical properties, and thermal behavior of TFMGs were investigated. Nanoindentation measurements showed that an increase in tantalum content from 0 to 47 at % favored hardness and Young’s modulus, which rose from 5.8 to 11.23 Gpa and from 90 to 136 Gpa, respectively. XRD analysis and differential scanning calorimetry (DSC) measurements highlighted an improvement of thermal stability with the tantalum addition from 377 to 582 °C when the tantalum content increased from 0 to 31 at %.

The LFPECVD (Low-Frequency Plasma-Enhanced Chemical Vapor Deposition) technique is now used on an industrial scale for the deposition of carbon-based coatings for several applications. This short review recalled the main principles of LFPECVD and provided examples of DLC-based films. The main differences between low-frequency (LF) and radio-frequency (RF) discharges were also recalled here and examples of deposition and characterization of carbon-based films were proposed. The influence of the bias voltage or the temperature of the active electrode on the deposition rate and the structure of a-C: H films obtained in cyclohexane/hydrogen mixtures was first discussed. Next, the properties of carbon-based films doped with silicon were described and, finally, it was shown that multilayer architectures make it possible to reduce the stresses without altering their tribological properties.

Ta, Hf, TaC_x, HfC_x, and Ta_xHf_1-xC_y coatings were deposited by reactive pulsed Direct Current (DC) magnetron sputtering of Ta or Hf pure metallic targets in Ar plus CH₄ gas mixtures. The properties have been investigated as a function of the carbon content, which is tuned via the CH₄ flow rate. The discharge was characterized by means of Optical Emission Spectroscopy and, in our conditions, both Ta-C and Hf-C systems seem to be weakly reactive. The structure of the as-deposited pure tantalum film is metastable tetragonal β-Ta. The fcc-MeC_x carbide phases (Me = Ta or Hf) are {111} textured at low carbon concentrations and then lose their preferred orientation for higher carbon concentrations. Transmission Electron Microscopy (TEM) analysis has highlighted the presence of an amorphous phase at higher carbon concentrations. When the carbon content increases, the coating’s morphology is first compact-columnar and becomes glassy because of the nano-sized grains and then returns to an open columnar morphology for the higher carbon concentrations. The hardness and Young’s modulus of TaC_x coatings reach 36 and 405 GPa, respectively. For HfC_x coatings, these values are 29 and 318 GPa. The MeC_x coating residual stresses increase with the addition of carbon (from one-hundredth of 1 MPa to 1.5 GPa approximately). Nevertheless, the columnar morphology at a high carbon content allows the residual stresses to decrease. Concerning Ta_xHf_1-xC_y coatings, the structure and the microstructure analyses have revealed the creation of a nanostructured coating, with the formation of an fcc superlattice. The hardness is relatively constant independently of the chemical composition (22 GPa). The residual stress was strongly reduced compared to that of binary carbides coatings, due to the rotation of substrates.

This study focuses on the effects of a surface mechanical attrition treatment on the structural and mechanical behavior of arc-sprayed Ni–Cr coatings deposited on steel substrates. The surface of the as-sprayed and SMATed coatings was characterized by X-ray diffraction, Scanning Electron Microscopy, and non-contact profilometry. The coating porosity was evaluated by using image analysis software. The residual stresses were determined using X-ray diffraction with the sin²ψ. Indentation tests were carried out on the cross sections of the different coatings to evaluate their hardness. The wear properties of the coatings were assessed using a pin-on-disk tester at ambient temperature without lubrication. The results showed that surface mechanical attrition treatment (SMAT) induced a grain refinement on the coating surface due to severe plastic deformation, which was associated with a significant improvement of the mechanical properties.

A Ti–23Nb–0.7Ta–2Zr–1.2O alloy (at %), called “gum metal”, was deposited by direct-current magnetron sputtering (DCMS) on an under layer of copper. By varying the working pressure during the deposition, columnar TNTZ (Ti–Nb–Ta–Zr) nanoarchitectures were obtained. At low working pressures, the upper layer was dense with a coarse surface (R_a = 12 nm) with a maximum height of 163 nm; however, the other samples prepared at high working pressures showed columnar architectures with voids and an average roughness of 4 nm. The prepared coatings were characterized using atomic force microscopy (AFM) for surface topography, energy dispersive X-ray spectroscopy (EDX) for atomic mapping, scanning electron microscopy (SEM) for cross-section imaging, contact angle measurements for hydrophilic/hydrophobic balance of the prepared surfaces, and X-ray diffraction (XRD) for the crystallographic structures of the prepared coatings. The morphology and the density of the prepared coatings were seen to influence the hydrophilic properties of the surface. The antibacterial activity of the prepared coatings was tested in the dark and under low-intensity indoor light. Bacterial inactivation was seen to happen in the dark from samples presenting columnar nanoarchitectures. This was attributed to the diffusion of copper ions from the under layer. To verify the copper release from the prepared samples, an inductively coupled plasma mass spectrometer (ICP-MS) was used. Additionally, the atomic depth profiling of the elements was carried out by X-ray photoelectron spectroscopy (XPS) for the as-prepared samples and for the samples used for bacterial inactivation. The low amount of copper in the bulk of the TNTZ upper layer justifies its diffusion to the surface. Recycling of the antibacterial activity was also investigated and revealed a stable activity over cycles.