This study analyzes the effect of using waste by-products generated in the process of granite cutting as part of the granular structure of Ultra High Performance Concrete (UHPC). The manufactured concrete has a compressive strength greater than 115 MPa. This study substitutes 35%, 70% and 100% of the volume of micronized quartz powder (<40 μm) with granite cutting waste. This is an innovative study where the feasibility of using waste from granite quarries as a replacement for micronized quartz in UHPC has been analyzed. The results show an improvement in the workability and compressive strength of UHPC, for all substitution ratios. The flexural strength and tensile strength increase when the substitution ratio is 35%, and even the values obtained for 100% substitution are acceptable. In view of the results obtained in this study, granite cutting waste, instead of the micronized quartz powder usually used, is a viable alternative for the manufacture of expectedly more sustainable UHPC.
11 October 2013 in Journal of Science Education and Technology
This research work analyses the influence of the use of by-products from a fluorite mine to replace the fine fraction of natural aggregates, on the properties of Ultra-High-Performance Fibre-Reinforced Concrete (UHPFRC). Replacing natural aggregates for different kinds of wastes is becoming common in concrete manufacturing and there are a number of studies into the use of waste from the construction sector in UHPFRC. However, there is very little work concerning the use of waste from the mining industry. Furthermore, most of the existing studies focus on granite wastes. So, using mining sand waste is an innovative alternative to replace natural aggregates in the manufacture of UHPFRC. The substitutions in this study are of 50%, 70% and 100% by volume of 0–0.5 mm natural silica sand. The results obtained show that the variations in the properties of consistency, compressive strength, modulus of elasticity and tensile strength, among others, are acceptable for substitutions of up to 70%. Therefore, fluorite mining sand waste is proved to be a viable alternative in the manufacturing of UHPFRC.
It is well known that the cold-forming process used to manufacture tubes causes an increase in both the yielding stress and the ultimate strength of the corner material in rectangular steel hollow sections. This may have a significant effect on the resistance of any structure built with those profiles. However, the mentioned material hardening can be difficult to take into account in the calculations for member design or to evaluate the connection resistance through the design formulation or when using numerical simulation models. As an attempt to face the above-mentioned problem, the present paper presents a comparison among simplified approaches that consider homogeneous material properties for the whole section. It has been carried out by comparing the results obtained from the finite element modelling of stub column tests in which the material properties based on the flat faces were considered for the whole profile.
Eurocode 3 establishes the component method to analytically characterize the structural joints between beam and columns. When one of the members involved in the joint is a hollow section (i.e., a tube) there is a lack of information for the specific components present in the joint. There are two different ways to bridge the gap: experimental testing on the actual beam column joints involving tubular sections; or numerical modelization, typically by means of finite element analysis. For this second option, it is necessary to know the actual mechanical properties of the material. As long as the joint implies a welding process, there is a concern related to how the mechanical properties in the heat-affected zone (HAZ) influence the behavior of the joint. In this work, some coupons were extracted from the HAZ of the beam-column joint. The coupons were tested and the results were implemented in the numerical model of the joint, in an attempt to bring it closer to the experimental results of the tested joints.
The use of Rectangular Hollow Sections (RHS) as columns in steel construction includes important advantages like higher mechanical strength and fire resistance. However, the practical demountable bolted joints between beams and columns are not easy to execute, due to impossibility of access to the inner part of the tube. The use of threaded studs welded to the face of the tube and bolted to the beam by means of angle cleats is one of the cheaper and most efficient solutions to obtain beam–column joints with a semi-rigid behavior, as is usually sought in building structures. Nevertheless, it is important to point out that the stud-diameter and the stud-class selection may affect the mechanical properties of the welded parts of the joint. In this paper, 8MnSi7 (with a commercial designation K800) and 4.8 threaded studs were welded to RHS steel tubes and mechanical properties on the weld, the Heat Affected Zones (HAZ), and the base metal were obtained in two different ways: through a correlation with the Vickers hardness and by means of the Small Punch Test (SPT). A study of the microstructure and tensile tests on the threaded studs and in the columns was also carried out. The research involved different types of stud qualities, tube wall thicknesses, and stud diameters. The work presented in this paper proved that in most cases, the welded joint between these studs and the RHS steel tubes present a reasonable static behavior that fulfils the requirements for the beam–column joints under static loading.