Since many studies on axial piston pumps aim at enhancing their high power-weight ratio, many researchers have focused on the generated mechanical losses by the three friction pairs in such pumps and attempted to diminish them through abundant and new structural designs of the pump’s components. In this paper, a high-speed 2D piston pump is introduced and its architecture is specifically described. Afterward, a mathematical model is established to study the pump’s mechanical efficiency, including the mechanical losses caused by the viscosity and stirring oil. Additionally, in this study the influences of the rotational speed, the different load pressures, and the rolling friction coefficient between the cone roller and the guiding rail are considered and discussed. By building a test rig, a series of experiments were carried out to prove that the mechanical efficiency was accurately predicted by this model at low load pressures. However, there was an increasing difference between the test results and the analytical outcomes at high pressures. Nevertheless, it is still reasonable to conclude that the rolling friction coefficient changes as the load pressure increases, which leads to a major decrease in the mechanical efficiency in experiments.

Axial piston pumps with high rotational speeds are required in many fields to increase the power-to-weight ratio. However, three main sliding friction pairs in the pump restrict the increase in rotational speed. To solve this problem, we propose a 2D piston pump with a balanced force that contains a sliding friction pair. Firstly, the mechanical structure and working principle of the pump are described. Then, the pump volumetric efficiency is studied by mathematical modeling, and volumetric losses containing backflow and leakage are analyzed and discussed from the perspectives of load pressure and rotational speed. A test bench that verifies the mathematical model is built to measure the volumetric efficiency of the tested pump. We have found that the increase in rotational speed can help to increase the pump volumetric efficiency, and the mathematical model is consistent with the tested data for 1000 rpm but demonstrates a remarkable difference from the tested data for 3000 rpm. Thus, the temperature field of the pump and the viscosity-temperature characteristics of the oil must be taken into account to increase volumetric efficiency further.

In recent years, two dimensional (2D) hydraulic components have significantly flourished. After a brief development introduction of the 2D pump and 2D flowmeter, it could be concluded that the churning loss, which is caused by the rotational motion of 2D motion-converting mechanisms, has an increasing effect on reducing energy losses. This paper first presents a new 2D motion-converting mechanism and introduces its structure and working principles. To compare it with the former 2D motion-converting mechanism, the same working conditions were applied when designing the new one. Afterward, the generated churning loss by the active parts of the mechanism, such as the new rotor, was well studied by establishing a simplified CFD simulation model and was also verified to have a smaller churning loss than that of the former mechanism. As another key simulation result, the influence of the axial motion of the new rotor was found to be negligible for the churning loss even when the rotational speed was high enough. A test rig was subsequently built up to prove the simulation by monitoring the torque at various rotational speeds. As a result, the churning losses that took place in the new 2D motion-converting mechanism were certainly reduced, and the potential reasons for that were analyzed, as shown in the conclusion section.

Water hammer wave is widely applied to test hydraulic components in various areas. A new hydraulic high-pressure impulse generator is presented in this paper in order to provide the standard water hammer wave for long-term usage. A combination of a sleeve and a rotary spool was used to build the impulse generator, and a booster piston was applied to amplify the output pressure. Mathematical models were established using commercial software, and a prototype and a test rig were built based on the simulation results. The experimental results for both single wave and repeated periods show the feasibility of the new design and indicate that the new hydraulic high-pressure impulse generator can be used for long-time impulse tests.