Key Laboratory of Special Purpose Equipment and Advanced Manufacturing Technology, Ministry of Education & Zhejiang Province, Zhejiang University of Technology, Hangzhou, 310014, China
Dr. Sheng Li
Key Laboratory of Special Purpose Equipment and Advanced Manufacturing Technology, Ministry of Education & Zhejiang Province, Zhejiang University of Technology, Hangzhou, 310014, China
Axial piston pumps with high rotational speeds are required in many fields to increase the power-to-weight ratio. However, three main sliding friction pairs in the pump restrict the increase in rotational speed. To solve this problem, we propose a 2D piston pump with a balanced force that contains a sliding friction pair. Firstly, the mechanical structure and working principle of the pump are described. Then, the pump volumetric efficiency is studied by mathematical modeling, and volumetric losses containing backflow and leakage are analyzed and discussed from the perspectives of load pressure and rotational speed. A test bench that verifies the mathematical model is built to measure the volumetric efficiency of the tested pump. We have found that the increase in rotational speed can help to increase the pump volumetric efficiency, and the mathematical model is consistent with the tested data for 1000 rpm but demonstrates a remarkable difference from the tested data for 3000 rpm. Thus, the temperature field of the pump and the viscosity-temperature characteristics of the oil must be taken into account to increase volumetric efficiency further.
Two-dimensional pumps have broad application prospects in aerospace. However, the performance of the pump is degraded because of the clearance problem of the current 2D transmission mechanism. In order to eliminate the clearance between the cam rail and the rollers, a high-speed transmission mechanism with a stacked roller set is proposed. The stacked roller set is compressed by the load pressure. The axial inertia force is balanced when the transmission mechanism works at high speed, via the equal acceleration and reverse movement of two cam rail sets. Thus, the transmission mechanism meets the high-speed demand. In this paper, the mathematical model of the transmission mechanism is established based on the enveloping surface theory and the differential geometry principle. Afterwards, numerical analysis of the mathematical model is performed based on MATLAB, combined with the experiment, to study the influence of load pressure and rotational speed on the torque loss. Then, the torque characteristics of the transmission mechanism is obtained. According to a test, the deviation between theoretical data and experimental data is 11.9%; therefore, the mathematical model can predict the torque of the transmission mechanism effectively. It is concluded that the torque loss of the transmission mechanism increases linearly with the load pressure, and the rotational speed has a slight effect on the torque loss.