Nano-zero-valent iron biochar derived from almond shell (nZVI-ASBC) was used for hexavalent chromium (CR) removal. Experiments showed that pH was the main factor (p < 0.01) that affected the experimental results. At a dosage of 10 mg·L⁻¹ and pH of 2–6, in the first 60 min, nZVI-ASBC exhibited a removal efficiency of 99.8%, which was approximately 20% higher than the removal yield at pH 7–11. Fourier transform infrared spectroscopy results indicated N-H was the main functional group that influenced the chemisorption process. The pseudo second-order dynamics and Langmuir isotherm models proved to be the most suitable. Thermodynamic studies showed that the reaction was exothermic and spontaneous at low temperatures (T < 317 K). Various interaction mechanisms, including adsorption and reduction, were adopted for the removal of Cr(VI) using the nZVI-ASBC composite. The findings showed that the BC-modified nZVI prepared with almond shell exerts a good effect and could be used for the removal of Cr(VI).

Against the backdrop of global energy crises and climate change, the iron and steel industry, as a typical high energy consumption and high-emission sector, faces rigid constraints for energy conservation and emission reduction. This paper systematically reviews the research progress and application effects of energy-saving technologies across the entire steel production chain, including coking, sintering, ironmaking, steelmaking, continuous casting, and rolling processes. Studies reveal that technologies such as coal moisture control (CMC) and coke dry quenching (CDQ) significantly improve energy utilization efficiency in the coking process. In sintering, thick-layer sintering and flue gas recirculation (FGR) technologies reduce fuel consumption while enhancing sintered ore performance. In ironmaking, high-efficiency pulverized coal injection (PCI) and hydrogen-based fuel injection effectively lower coke ratios and carbon emissions. Integrated and intelligent innovations in continuous casting and rolling processes (e.g., endless strip production, ESP) substantially reduce energy consumption. Furthermore, the system energy conservation theory, through energy cascade utilization and full-process optimization, drives dual reductions in comprehensive energy consumption and carbon emission intensity. The study emphasizes that future advancements must integrate hydrogen metallurgy, digitalization, and multi-energy synergy to steer the industry toward green, high-efficiency, and low-carbon transformation, providing technical support for China’s “Dual Carbon” goals.

Copper slag is a solid pollutant with high recyclability. Reduction and separation are regarded as effective disposal methods. However, during the melting process, the separation and migration behavior of elements in the copper slag is complicated. Thus, the formation of pollutants cannot be controlled merely by optimizing the operation parameters. The elemental distribution and migration behavior are discussed in this work. In reduction experiments, the copper slag smelting liquid was divided into three layers: a reduction slag layer, a reactive boundary layer, and an iron ingot layer. Reduction slag and ingot iron were on the top and bottom of the liquid, respectively. Residual carbon oozed at the interface. C can react with reducible “O” atoms, which exist in 2FeO·SiO₂, Fe₃O₄, and CuO. Meanwhile, CO was generated and overflowed from the liquid layer. After reduction by C or CO, metallic iron and copper were produced and migrated to the iron ingot layer. In the liquid, S gradually diffused into the upper layer. Some of the ZnO and CuS spilled from the liquid into the flume. After reduction, CaO·SiO₂ was generated and moved to the upper layer.