Against the backdrop of global energy crises and climate change, the iron and steel industry, as a typical high energy consumption and high-emission sector, faces rigid constraints for energy conservation and emission reduction. This paper systematically reviews the research progress and application effects of energy-saving technologies across the entire steel production chain, including coking, sintering, ironmaking, steelmaking, continuous casting, and rolling processes. Studies reveal that technologies such as coal moisture control (CMC) and coke dry quenching (CDQ) significantly improve energy utilization efficiency in the coking process. In sintering, thick-layer sintering and flue gas recirculation (FGR) technologies reduce fuel consumption while enhancing sintered ore performance. In ironmaking, high-efficiency pulverized coal injection (PCI) and hydrogen-based fuel injection effectively lower coke ratios and carbon emissions. Integrated and intelligent innovations in continuous casting and rolling processes (e.g., endless strip production, ESP) substantially reduce energy consumption. Furthermore, the system energy conservation theory, through energy cascade utilization and full-process optimization, drives dual reductions in comprehensive energy consumption and carbon emission intensity. The study emphasizes that future advancements must integrate hydrogen metallurgy, digitalization, and multi-energy synergy to steer the industry toward green, high-efficiency, and low-carbon transformation, providing technical support for China’s “Dual Carbon” goals.
The excessive input of nitrogen and phosphorus pollutants into surface water bodies poses a serious threat to the aquatic ecosystem. As an efficient porous adsorbent material, ceramsite shows remarkable potential in the field of simultaneous nitrogen and phosphorus removal. In this study, Fe2O3 catalyzed the decomposition of K2CO3 to generate CO and CO2 gases, leading to the formation of a large number of pore structures in the composite ceramsite. Subsequently, adsorption experiments were conducted on the obtained ceramsite. The regulatory mechanisms of the ceramsite dosage and solution pH on its adsorption performance were revealed. The experiments show that as the ceramsite dosage increased from 2.1 g/L to 9.6 g/L, the adsorption capacities of ammonia–nitrogen and phosphorus decreased from 0.4521 mg/g and 0.4280 mg/g to 0.1430 mg/g and 0.1819 mg/g, respectively, while the removal rates increased to 68.66% and 58.22%, respectively. This indicates that the competition between the utilization efficiency of adsorption sites and the mass-transfer limitation between particles dominates this process. An analysis of the pH effect reveals that the adsorption of ammonia–nitrogen reached a peak at pH = 10 (adsorption capacity of 0.4429 mg/g and removal rate of 81.58%), while the optimal adsorption of phosphorus occurred at pH = 7 (adsorption capacity of 0.3446 mg/g and removal rate of 86.40%). This phenomenon is closely related to the interaction between the existing forms of pollutants and the surface charge. Kinetic and thermodynamic studies show that the pseudo-second-order kinetic model (R2 > 0.99) and the Langmuir isothermal model can accurately describe the adsorption behavior of the ceramsite for ammonia–nitrogen and phosphorus, confirming that the adsorption is dominated by a monolayer chemical adsorption mechanism. This study explores the dosage–efficiency relationship and pH response mechanism of Fe2O3-catalyzed porous ceramsite for nitrogen and phosphorus adsorption, revealing the interface reaction pathway dominated by Fe2O3 catalysis and chemical adsorption. It provides theoretical support for the construction of porous ceramsite and the development of an efficient technology system for the synergistic removal of nitrogen and phosphorus.