Silicon nitride (SiN_x) coatings are currently under investigation as bearing surfaces for joint implants, due to their low wear rate and the good biocompatibility of both coatings and their potential wear debris. The aim of this study was to move further towards functional SiN_x coatings by evaluating coatings deposited onto CoCrMo surfaces with a CrN interlayer, using different bias voltages and substrate rotations. Reactive direct current magnetron sputtering was used to coat CoCrMo discs with a CrN interlayer, followed by a SiN_x top layer, which was deposited by reactive high-power impulse magnetron sputtering. The interlayer was deposited using negative bias voltages ranging between 100 and 900 V, and 1-fold or 3-fold substrate rotation. Scanning electron microscopy showed a dependence of coating morphology on substrate rotation. The N/Si ratio ranged from 1.10 to 1.25, as evaluated by X-ray photoelectron spectroscopy. Vertical scanning interferometry revealed that the coated, unpolished samples had a low average surface roughness between 16 and 33 nm. Rockwell indentations showed improved coating adhesion when a low bias voltage of 100 V was used to deposit the CrN interlayer. Wear tests performed in a reciprocating manner against Si₃N₄ balls showed specific wear rates lower than, or similar to that of CoCrMo. The study suggests that low negative bias voltages may contribute to a better performance of SiN_x coatings in terms of adhesion. The low wear rates found in the current study support further development of silicon nitride-based coatings towards clinical application.

Ceramic coatings may be applied onto metallic components of joint replacements for improved wear and corrosion resistance as well as enhanced biocompatibility, especially for metal-sensitive patients. Silicon nitride (SiN_x) coatings have recently been developed for this purpose. To achieve a high coating density, necessary to secure a long-term performance, is however challenging, especially for sputter deposited SiN_x coatings, since these coatings are insulating. This study investigates the time-dependent performance of sputter-deposited SiN_x based coatings for joint applications. SiN_x coatings with a thickness in the range of 4.3–6.0 µm were deposited by reactive high power impulse magnetron sputtering onto flat discs as well as hip heads made of CoCrMo. SiN_x compositional analysis by X-ray photoelectron spectroscopy showed N/Si ratios between 0.8 and 1.0. Immersion of the flat disks in fetal bovine serum solution over time as well as short-term wear tests against ultra-high molecular weight polyethylene (UHMWPE) discs showed that a high coating density is required to inhibit tribocorrosion. Coatings that performed best in terms of chemical stability were deposited using a higher target power and process heating.

This study aims to evaluate and compare the properties of a biomedical clinically established zirconium nitride (ZrN) multilayer coating prepared using two different techniques: pulsed magnetron sputtering and cathodic arc deposition. The investigation focuses on the crystalline structure, grain size, in-vitro oxidation behaviour and tribological performance of these two coating techniques. Experimental findings demonstrate that the sputter deposition process resulted in a distinct crystalline structure and smaller grain size compared to the arc deposition process. Furthermore, in vitro oxidation caused oxygen to penetrate the surface of the sputtered ZrN top layer to a depth of 700 nm compared to 280 nm in the case of the arc-deposited coating. Finally, tribological testing revealed the improved wear rate of the ZrN multilayer coating applied by sputter deposition.

Due to the so-called ³He shortage crisis, many detection techniques for thermal neutrons are currently based on alternative converters. There are several possible ways of increasing the detection efficiency for thermal neutrons using the solid neutron-to-charge converters ¹⁰B or ¹⁰B₄C. Here, we present an investigation of the Micromegas technology. The micro-pattern gaseous detector Micromegas was developed in the past years at Saclay and is now used in a wide variety of neutron experiments due to its combination of high accuracy, high rate capability, excellent timing properties, and robustness. A large high-efficiency Micromegas-based neutron detector is proposed for thermal neutron detection, containing several layers of ¹⁰B₄C coatings that are mounted inside the gas volume. The principle and the fabrication of a single detector unit prototype with overall dimension of ~15 × 15 cm² and its possibility to modify the number of ¹⁰B₄C neutron converter layers are described. We also report results from measurements that are verified by simulations, demonstrating that typically five ¹⁰B₄C layers of 1–2 μm thickness would lead to a detection efficiency of 20% for thermal neutrons and a spatial resolution of sub-mm. The high potential of this novel technique is given by the design being easily adapted to large sizes by constructing a mosaic of several such detector units, resulting in a large area coverage and high detection efficiencies. An alternative way of achieving this is to use a multi-layered Micromegas that is equipped with two-side ¹⁰B₄C-coated gas electron multiplier (GEM)-type meshes, resulting in a robust and large surface detector. Another innovative and very promising concept for cost-effective, high-efficiency, large-scale neutron detectors is by stacking ¹⁰B₄C-coated microbulk Micromegas. A prototype was designed and built, and the tests so far look very encouraging.