This paper presents the results of experimental studies on two-phase conical swirl atomizers. The impact of various atomizer geometries and different operational parameters of the atomization process on the spray characteristics was investigated. The influence of the mixing chamber height HS to diameter DS ratio and the volumetric flow rates of liquid and gas on the discharge coefficient values, spray angle, droplet size expressed by Sauter mean diameter D32, volumetric and radial distributions of droplet diameters in the spray stream were determined. The analysis of results showed that the discharge coefficient values depend on the Reynolds number for liquid and gas and the atomizer geometry. The spray angle increases as the flow rate of liquid and gas increases depending on the applied atomizer construction. The Sauter mean diameter value is correlated with the geometric dimensions of the atomizer swirl chamber. The rapid increase in D32 occurs after exceeding the value HS/DS ≈ 3. The Sauter mean diameter also depends on the operating parameters. A central area of stream is filled with smaller sized droplets as the gas flow rate increases.
The area of the contact surface of phases is one of the main hydrodynamic indicators determining the separation and heat and mass transfer equipment calculations. Methods of evaluating this indicator in the separation of multicomponent two-phase systems were considered. It was established that the existing methods for determining the interfacial surface are empirical ones, therefore limited in their applications. Consequently, the use of the corresponding approaches is appropriate for certain technological equipment only. Due to the abovementioned reasons, the universal analytical formula for determining the interfacial surface was developed. The approach is based on both the deterministic and probabilistic mathematical models. The methodology was approved on the example of separation of two-phase systems considering the different fractional distribution of dispersed particles. It was proved that the area of the contact surface with an accuracy to a dimensionless ratio depends on the volume concentration of the dispersed phase and the volume of flow. The separate cases of evaluating the contact area ratio were considered for different laws of the fractional distribution of dispersed particles. As a result, the dependence on the identification of the abovementioned dimensionless ratio was proposed, as well as its limiting values were determined. Finally, a need for the introduction of the correction factor was substantiated and practically proved on the example of mass-transfer equipment.