Although 3D-printing is common in dentistry, the technique does not produce the required quality for all target applications. Resin type, printing resolution, positioning, alignment, target structure, and the type and number of support structures may influence the surface roughness of printed objects, and this study investigates the effects of these variables. A stereolithographic data record was generated from a master model. Twelve printing processes were executed with a stereolithography Desktop 3D Printer, including models aligned across and parallel to the printer front as well as solid and hollow models. Three layer thicknesses were used, and in half of all processes, the models were inclined at 15°. For comparison, eight gypsum models and milled polyurethane models were manufactured. The mean roughness index of each model was determined with a perthometer. Surface roughness values were approximately 0.65 µm (master), 0.87–4.44 µm (printed), 2.32–2.57 µm (milled), 1.72–1.86 µm (cast plaster/alginate casting), and 0.98–1.03 µm (cast plaster/polyether casting). The layer height and type and number of support structures influenced the surface roughness of printed models (p ≤ 0.05), but positioning, structure, and alignment did not.

Removable implant-anchored dentures have become an established treatment concept especially for older, multimorbid patients. This study investigates the retention force (RF) of two different attachment systems. A total of 96 specimens (n = 8 for each condition) were fabricated and RF was measured under different conditions: fatigue (10,000 cycles dislodging), thermal undulation (5/55 °C, 5000 cycles) and implant-angulation (0°, 5°, 10°, 15°, 20°). The Novaloc system ((N), 0° and 15° abutments, yellow matrix (Y)) was compared to the Locator system ((L), pink (P) and orange (O)). Initial RFs (8.57 ± 0.99 N (NY), 19.39 ± 8.10 N (LP), 8.8 ± 5.28 N (LO)) were reduced by ageing simulation (26% (NY), 66% (LP), 89% (LO); p < 0.001). After thermocycling, Novaloc’s RFs decreased by 33% (p < 0.001) while the Locators’ RFs increased by 34% (LP: p = 0.002, LO: p = 0.148). In contrast to LP, the RFs of Novaloc abutments and LOs predominantly showed no clinically relevant dependence on implant angulation. Ageing processes tended to result in lower RFs at higher implant angulation. Thus, the Novaloc attachment system offers an alternative to Locator attachments. It is characterized by a comparatively continuous RF-curve over the entire wearing period. Future clinical studies have to be conducted to verify the in vitro demonstrated advantages of the Novaloc system.

The aim of this study was to compare the retention forces after artificial aging of telescopic crowns fabricated either by a conventional lost-wax technique or by computer-aided design/computer-aided manufacturing (CAD-CAM) technology. Two types of telescopic crowns (0°) were fabricated conventionally using high-noble (group A) and non-precious metal (group B). CAD-CAM fabricated telescopic crowns (0°) were made of non-precious metal (group C). Retention forces were assessed before and after artificial aging and after axial and non-axial loading. Initially [I.] and after artificial aging [IV.], specimens of group C (I. 16.2 N; IV. 13.6 N) exhibited the highest retention forces. The retention forces in groups B (I. 12.5 N; IV. 4.6 N) and A (I. 9.6 N; IV. 2.9 N) were found to be lower than those of group C. The retention force differences between the groups were statistically significant (p < 0.001) at all measurement times [I. vs. IV.]. Different fabricated telescopic crowns with approximately identical designs and materials exhibited different retention forces and different long-term retentive behavior. An optimized CAD-CAM process with individually defined design parameters ensured telescopic crowns with a better fit. These findings might influence prospective clinical decision-making.

Even in digital workflows, models are required for fitting during the fabrication of dental prostheses. This study examined the influence of different parameters on the dimensional accuracy of three-dimensionally printed models. A stereolithographic data record was generated from a master model (SOLL). With digital light processing (DLP) and stereolithography (SLA) printing systems, 126 models were produced in several printing runs—SolFlex350 (S) (DLP, n = 24), CaraPrint 4.0 (C) (DLP, n = 48) and Form2 (F) (SLA, n = 54)—and their accuracy was compared with plaster and milled polyurethane models. In addition to the positioning on the build platform, a distinction was made between parallel and across arrangement of the models to the printer’s front, solid and hollow models, and printing with and without support structures. For accuracy assessment, five measurement sections were defined on the model (A–E) and measured using a calibrated digital calliper and digital scans in combination with the GOM Inspect Professional software 2021. The mean deviation between the measurement methods for all distances was 79 µm. The mean deviation of the models from the digital SOLL model were 207.1 µm for the S series, 25.1 µm for the C series and 141.8 µm for the F series. While positioning did not have an influence, there were clinically relevant differences mainly regarding the choice of printer, but also individually in alignment, model structure and support structures.

Two-piece abutments consisting of customized zirconia abutment copings and prefabricated titanium bases are popular due to their biological and esthetic advantages. Glass–ceramic solder (GS) is an alternative biocompatible connective agent. This in vitro study evaluated the retentive force of GS in comparison to classical resin composite cements (RC) after artificial aging and autoclaving. Ninety specimens consisting of prefabricated titanium bases and zirconia abutment copings were fabricated. The two parts of each specimen were fixed either by RC (n = 30) or GS with a luting space of either 30 µm (n = 30) or 100 µm (n = 30). Ten specimens of each group underwent autoclaving before artificial aging (water storage, thermocycling). Twenty specimens (including the 10 autoclaved specimens) of each group were exposed to a mechanical load. The retentive force between the zirconia and titanium in all specimens was determined. A fractographic analysis was performed to analyze the fracture surfaces of the GS specimens. The RC- and GS-connected two-piece abutments showed no relevant differences, independent of the luting space. RC appears to be more vulnerable to the thermal and mechanical loads than GS. Thus, GS may be an appropriate alternative to RC for two-piece abutments, especially for patients with enhanced biocompatibility requirements.

Background/Objectives: Despite the increasing use of chromatic intraoral scanners, color determination is often performed visually, offering poor reliability and validity. In this study, we aimed to compare the reliability and validity of the tooth shade determination tool of an intraoral scanner (Trios3 Color) with that of two dental spectrophotometers (VITA Easyshade Advance 4.0 and SpectroShade Micro) and with visual determination using the VITA 3D-Master shade guide. Methods: In vivo tooth shade determination was performed on 33 participants using positioning splints for the right central incisor. Repeated measurements assessed the reliability in determining the percentage agreement with VITA 3D-Master shades. VITA Easyshade measurements were used as reference values for validity. The metric value Delta E (ΔE) in the International Commission on Illumination L*a*b* color space was compared to the reference, with ΔE greater than 1 indicating visible differences and a maximum value of ΔE 6.8 being clinically acceptable. Results: The reliabilities of VITA Easyshade, the intraoral scanner, and SpectroShade Micro were 75.8%, 87.9%, and 89.9%, respectively. The visual method had an agreement rate of 20.6%. Validity values, compared with the reference value, were ΔE 3.8 (clinically acceptable), 8.3, and 7.4 (the latter two both being clinically unacceptable) for the intraoral scanner, area-measuring device, and visual method, respectively. Conclusions: The intraoral scanner is a reliable and valid tool for tooth shade determination and is superior to the visual method in both aspects.