The maritime industry, central to global trade, faces critical challenges related to energy efficiency and environmental sustainability due to significant energy loss from waste heat in marine engines. This review investigates the potential of waste heat recovery (WHR) technologies to enhance operational efficiency and reduce emissions in marine systems. By analyzing major WHR methods, such as heat exchangers, Organic Rankine Cycle (ORC) systems, thermoelectric generators, and combined heat and power (CHP) systems, this work highlights the specific advantages, limitations, and practical considerations of each approach. Unique to this review is an examination of WHR performance in confined marine spaces and compatibility with existing ship components, providing essential insights for practical implementation. Findings emphasize WHR as a viable strategy to reduce fuel consumption and meet environmental regulations, contributing to a more sustainable maritime industry.
Large crankshafts are highly susceptible to flexural deformation that causes them to undergo elastic deformation as they revolve, resulting in incorrect geometric measurements. Additional structural elements (counterweights) are used to stabilize the forces at the supports that fix the shaft during measurements. This article describes the use of temporary counterweights during measurements and presents the specifications of the measurement system and method. The effect of the proposed solution on the elastic deflection of a shaft was simulated with FEA, which showed that the solution provides constant reaction forces and ensures nearly zero deflection at the supported main journals of a shaft during its rotation (during its geometry measurement). The article also presents an example of a design solution for a single counterweight.
Based on available sources, the frequency of explosions in the marine engine’s starting air manifolds is determined under real conditions. A cause-and-effect analysis of these explosions and their root causes are identified. A probabilistic model of an explosion in the starting air manifold of a marine engine is built using a fault tree analysis (FTA). Using a stochastic simulation (Monte Carlo) and an exact reliability availability calculation (ERAC) algorithm applied to the developed FTA model, selected reliability measures are calculated to describe an incident of the top event, which involves an explosion in the starting air manifold. For such an event, several factors are calculated, including the availability, the unavailability, the failure frequency, and the mean time to failure. Based on the simulations, the relative frequency of the top event is determined in relation to the number of events that can simultaneously occur and lead to an explosion. The significance of each basic event is assessed to determine their individual impact on the explosion incident. The following measures are used: the Vesely–Fussell measure of importance, the criticality measure of importance, the Birnbaum measure of reliability importance, and the Birnbaum measure of structural importance. The results of the analysis show that defective starting air valves are most responsible for the explosion incident in the starting air manifold. During the first year of the ship’s operation, the reliability does not fall below the value of 0.65, while the mean time to failure and the top event frequency are statistically at the level of one explosion per approximately 2.28 years of continuous engine operation.
20 November 2020 in Applied Bionics and Biomechanics
Research of breakage of the chestnut tree branch on the planting of university campus is provided. Collapse is caused by a severe accidental wind gust. Due to collapse in the student environment, the investigation has additional methodical value for the teaching of FEA simulation. The model includes roots, trunk, branch, and conditional crown, where the trunk-branch junction is steady enough. The load-bearing system of tree is taken as an example of an effective bionic design. The branch has grown with the implementation of the idea of “equal-strength console”—the change of sections along the branch provides constant stress level and near uniform dispensation of their without stress concentrators. Static simulation of the tree loading is provided both in the linear formulation and in the geometrically nonlinear one. It is proved that in the trunk-branch junction area the stresses are twice lower than the branch itself, and it is not the place for fracture. For the given wind pressure, the work stress in the branch has exceeded twice the allowable level under bending with some torsion. In such construction (of the tree), the breakage could happen even in the perfect branch condition due to her severe overloading.
The scientific aim of this paper is to analyse the topicality of the turbocharger explosions and to attempt to answer the question of whether some technical characteristics of the engine can be perceived as directly connected with the risk of the turbocharger explosion. Moreover, our objective was also to calculate the turbocharger explosion probability. This article presents the results of a quantitative and qualitative analysis of 42 explosions of marine main engine turbochargers occurring between 1977 and 2022. The number of explosions was analysed, and the average and instantaneous frequencies of turbocharger explosions each year were determined. An analysis was performed of the number of explosions with respect to the age and type of ship on which the accident occurred. An analysis of the contribution of different types of main engine to the studied population of explosions was also carried out. Criteria such as the number of strokes, engine speed, type of crank-piston mechanism, cylinder arrangement, engine power per cylinder, and number of cylinders were considered. An analysis was carried out of the disasters that had occurred, considering the contribution of the various engine manufacturers. An integrated distribution of the number of turbocharger explosions by year was presented, considering the engine speed, the maximum continuous rating of the engine, and the engine design. The analysis did not indicate a significant correlation between the type of ship and the number of explosions that occurred. More than half of the analysed population of explosions (median) occurred on vessels no older than 15 years. It is highly likely that engine type does not directly affect the number of turbocharger explosions and the risk of explosions. On the other hand, it is not possible to exclude the influence of the individual characteristics of an engine built to a particular manufacturer’s design on the magnitude of the risk of a turbocharger exploding during engine operation. Considering the number of ships worldwide, the probability of an explosion in a given year on a given ship is not less than 1.61 × 10−7.
1 October 2018 in New Trends in Production Engineering
Load bearing system simulation is provided for a huge lathe to be renovated. Static and modal analyses are done by FEM. Focus was centerline rising, needed for larger rotor shaft machining. Forces between shaft and three supports were applied. Shaft static stiffness is lowered at 1.15 times only for 600 mm centerline rising. Supports have lost its rigidity at 1.42 times. Concrete pouring into bed cavities is recommended for supports flexibility limitation such as tailstock reinforcement. Robustness of bottom resonances is revealed both for rotor shaft (14.5–18.2 Hz) and supports (42.7–55.4 Hz). Centerline rising is allowed on 300 mm at least. It gives possibility to machine extremely large (up to ø2750 mm) shafts.