The present work relates to the investigation of cobalt and manganese oxide based compositions as candidate materials for the storage of surplus energy, available in the form of heat, generated from high temperature concentrated solar power plants (e.g. solar tower, solar dish) via a two-step thermochemical cyclic redox process under air flow. Emphasis is given on the utilization of small structured monolithic bodies (flow-through pellets) made entirely from the two aforementioned oxides. As compared to the respective powders, and in addition to the natural advantage of substantially lower pressure drop that monolithic structures can offer, this study demonstrated that structured bodies can also improve redox kinetics to a measurable extent. Cobalt oxide was found to be superior to manganese oxide both from an estimated energy density and from a redox reactions kinetics point-of-view. Among the redox conditions studied, the optimum reduction-oxidation operating window for the former oxide was determined to be in the range of 1000-800°C, while for the latter material no clear conclusion was drawn with reduction reaching its maximum extent at 1000°C and oxidation occurring in the range of 500-650°C. In both cases, no significant degradation of redox performance was observed upon cyclic operation (up to 10 cycles), however manganese oxide showed notably slower oxidation kinetics
Ce-based materials, that have been extensively investigated for catalytic applications, such as in automotive emission control and more specifically in the oxidation of diesel soot particles, were evaluated with respect to their performance on CO2 splitting. DFT calculations assisted towards the synthesis of two Zr-doped Ce-oxide formulations (Zr content: 20% and 40% respectively) via the LPSHS method. The materials were evaluated with respect to their CO2 splitting activity and compared with other Ce-Zr-based reference oxides. The most active materials were further evaluated under different CO2 splitting temperatures in the range of 800-1480oC in the course of successive redox cycles. The effect of thermal reduction temperature (T: 1480oC and 1600oC) on the most active material was also assessed. The Ce-based oxide formulation with the best performance (Ce0.8Zr0.2O2) was further investigated with respect to its activity towards H2O splitting. In addition, a porous flow-through structure consisting entirely of Ce0.8Zr0.2O2 was manufactured and the resulted body was also evaluated and compared to the respective powder in terms of its CO2 and H2O splitting ability
1 June 2021 in Separation and Purification Technology
The present work provides an overview of activities performed in the framework of the EU-funded collaborative project RESTRUCTURE, the main goal of which was to develop and validate a compact structured reactor/heat exchanger for thermochemical storage driven by 2-step high temperature redox metal oxide cycles. The starting point of development path included redox materials qualification via both theoretical and lab-scale experimental studies. Most favorable compositions were cobalt oxide/alumina composites. Preparation of small-scale structured bodies included various approaches, ranging from perforated pellets to more sophisticated honeycomb geometries, fabricated by extrusion and coating. Proof-of-concept of the proposed novel reactor/heat exchanger was successfully validated in small-scale structures and the next step included scaling up of redox honeycombs production. Significant challenges were identified for the case of extruded full-size bodies and the final qualified approach related to preparation of cordierite substrates coated with cobalt oxide. The successful experimental evaluation of the pilot reactor/heat exchanger system constructed motivated the preliminary techno-economic evaluation of the proposed novel thermochemical energy storage concept. Taking into account experimental results, available technologies and standard design aspects a model for a 70.5 MWe CSP plant was defined. Estimated LCOE costs were calculated to be in the range of reference values for Combined Cycle Power Plants operated by natural gas. One of main cost contributors was the storage system itself, partially due to relatively high cost of cobalt oxide. This highlighted the need to identify less costly and equally efficient to cobalt oxide redox materials.