Studies into environmental conditions and their effects on the properties of renewable materials are gaining significant attention in the research field, particularly for natural fibres and their resultant composites. However, natural fibres are prone to water absorption because of the hydrophilic nature of the fibres, which affects the overall mechanical properties of natural-fibre-reinforced composites (NFRCs). In addition, NFRCs are based mainly on thermoplastic and thermosetting matrices, which could be used in automobile and aerospace components as lightweight materials. Therefore, such components have to survive the maximum temperature and humid conditions in different parts of the world. Based on the above factors, through an up-to-date review, this paper critically discusses the effects of environmental conditions on the impact performance of NFRCs. In addition, this paper critically assesses the damage mechanisms of NFRCs and their hybrids by focusing more on moisture ingress and relative humidity in the impact damage behaviour of NFRCs.
S2/FM94 glass fibre reinforced epoxy is an aerospace-grade composite currently bonded with aluminium alloys and installed in parts of the Airbus A380 fuselage. In addition to its abrasive and hard nature, S2/FM94 glass fibre is sensitive to thermal effects developed during the drilling process, and therefore using coolants becomes necessary. However, conventional oil and water-based coolants are not suitable for drilling of composites. Cryogenic coolants on the other hand are an attractive choice for machining composites and are environmentally friendly. In this study, a new environmentally friendly cryogenic cooling technique in a liquid nitrogen bath was used for the drilling of S2/FM94 glass fibre reinforced epoxy composite. The aim was to investigate the effect of drilling parameters and cryogenic cooling on cutting forces, surface roughness, hardness and delamination factor at hole entry and exit sides. The workpiece was drilled within a cryogenic bath. In this way, both cryogenic workpiece cooling and tool cooling were obtained. In addition, the drill geometry is fixed and only the cutting parameters (i.e. spindle speed and the feed rate) are varied under dry and cryogenic conditions. The results indicate that the spindle speed and cryogenic cooling had the most significant influence on the cutting forces and surface roughness parameters (Ra and Rz), while the use of cryogenic cooling had the most significant influence on increasing the hardness and size of delamination at entry and exit sides of the holes.
8 December 2011 in Journal of Intelligent Material Systems and Structures
A novel structural health monitoring (SHM) methodology, based on nonlinear wave modulation spectroscopy, is presented for the detection of delamination cracks in composites. The basic element is a novel active nonlinear acousto-ultrasonic piezoelectric sensor enabling low-cost and wide-frequency operational bandwidth. The active sensor configuration involves two piezoceramic wafer actuators, each one excited with a low- and high-frequency signal respectively, and a piezoceramic sensor, all permanently bonded on the tested structure. Experiments are conducted on two sets of composite strips containing delamination cracks of different sizes. Measured results illustrate first the efficiency of the nonlinear ultrasonics methodology to detect delamination cracks, as well as, the potential and benefits of the new active sensor. The sensitivity of the active sensor response to the crack size and the applied high-frequency carrier signals at the actuators, vary at various frequency and voltage levels indicating the appropriate testing setup. Additionally repeatability of proposed SHM methodology is studied.