An active rotor with trailing-edge flaps is an effective approach to alleviate vibrations and noise in helicopters. In this study, a compact piezoelectric actuator is proposed to drive trailing-edge flaps. The two groups of piezoelectric stacks accommodated in the actuator operate in opposition, and double-acting output can be realized through the differential motion of these stacks. A theoretical model and a finite element model are established to predict the output capability of this actuator, and structural optimization is performed using the finite element model. A prototype is built and tested on a benchtop to assess its performance. Test results demonstrate that the actuator stiffness reaches 801 N/mm, and its output stroke is up to ±0.27 mm when subjected to actuation voltage of 120 V. Agreement between measurements and simulations validates the accuracy of the established models. In addition, actuator outputs in failure modes are measured by canceling the supply voltage of one group of piezoelectric stacks. In this condition, the actuator can still generate acceptable outputs, and the initial position of the output end remains unchanged. Simulations and test results reveal that the proposed actuator achieves promising performance, and it is capable to be applied to a helicopter active rotor.

Active rotor with trailing-edge flaps is a promising method to alleviate vibrations and noise level of helicopters. Hysteresis of the piezoelectric actuators used to drive the flaps can degrade the performance of an active rotor. In this study, bench-top tests are conducted to measure the nonlinear hysteresis of a double-acting piezoelectric actuator. Based on the experimental data, a rate-dependent hysteresis model is established by combining a Bouc–Wen model and a transfer function of a second order system. Good agreement is exhibited between the model outputs and the measured results for different frequencies. A compound control regime composed of a feedforward compensator and PID (Proportional–Integral–Derivative) feedback control is developed to suppress the hysteresis of this actuator. Bench-top test results demonstrate that this compound control regime is capable to suppress hysteresis at different frequencies from 10 Hz to 60 Hz, and errors between the desired actuator outputs and the measured outputs are reduced dramatically at different frequencies, revealing that this compound control regime has the potential to be implemented in an active helicopter rotor to suppress actuator hysteresis.

An active rotor with trailing edge flaps (TEFs) is an effective method for helicopter vibration elimination. The nonlinear hysteresis of piezoelectric actuators used to drive TEFs can adversely affect helicopter vibration control performance. In this paper, a hysteresis modeling and compensation study is performed for piezoelectric actuators used in TEFs. Firstly, the hysteresis characteristics of a rhombic frame actuator with input voltages at different frequencies are investigated by bench-top tests. Subsequently, the Bouc–Wen model is adopted to establish the hysteresis model of the piezoelectric actuator, with its parameters identified through the particle swarm optimization (PSO) algorithm. Experimental results demonstrate that the proposed model is capable of accurately capturing the hysteresis phenomenon of the piezoelectric actuator within the frequency range of 10–60 Hz. Finally, a compound control regime is established by integrating inverse Bouc–Wen model control with fuzzy PID feedback control. The experimental results indicate that the developed compound control regime can significantly suppress the piezoelectric actuator hysteresis of TEFs within the frequency bandwidth of 10–60 Hz, which lays the foundation for improving the vibration control performance of the active rotor with TEFs in the future.

Active rotors with trailing-edge flaps (TEFs) are a promising method applied to the main-rotor blades of the helicopter for vibration suppression. For active rotors, both the TEF actuator and the corresponding deflection control law determine their overall performance and effectiveness for vibration reduction. In this study, a double-acting piezoelectric actuator is designed to actuate the TEFs, where bidirectional push/pull output is achieved by two groups of piezoelectric stacks operating in opposite directions. Benchtop tests indicate that the TEF deflection angle of the active rotor equipped with this actuator can reach ±4.3°. Subsequently, based on the controlled autoregressive moving average (CARMA) model, an adaptive controller is developed to reduce vibrations in the active rotor by using a minimum variance direct self-tuning regulator (MVSTDR). Finally, an unmanned helicopter is retrofitted with the active rotor, and vibration control experiments are performed under tethered hover conditions with vertical cabin vibration as the control target. Experimental results demonstrate the effectiveness of the designed actuator and the MVSTDR for vibration reduction on the helicopter equipped with an active rotor, which also validates the feasibility of active rotors for practical engineering applications in helicopter vibration control.