An active rotor with trailing-edge flaps is an effective approach to alleviate vibrations and noise in helicopters. In this study, a compact piezoelectric actuator is proposed to drive trailing-edge flaps. The two groups of piezoelectric stacks accommodated in the actuator operate in opposition, and double-acting output can be realized through the differential motion of these stacks. A theoretical model and a finite element model are established to predict the output capability of this actuator, and structural optimization is performed using the finite element model. A prototype is built and tested on a benchtop to assess its performance. Test results demonstrate that the actuator stiffness reaches 801 N/mm, and its output stroke is up to ±0.27 mm when subjected to actuation voltage of 120 V. Agreement between measurements and simulations validates the accuracy of the established models. In addition, actuator outputs in failure modes are measured by canceling the supply voltage of one group of piezoelectric stacks. In this condition, the actuator can still generate acceptable outputs, and the initial position of the output end remains unchanged. Simulations and test results reveal that the proposed actuator achieves promising performance, and it is capable to be applied to a helicopter active rotor.

Whirl flutter of a tiltrotor aircraft is a complex aeroelastic phenomenon and it can result in catastrophic consequences. The deflection of an aileron mounted on a wing has the potential to solve this fatal problem. Whirl flutter suppression using an actively controlled aileron is studied in this study. Firstly, a semi-span aeroelastic model is established for the whirl flutter problem using the Hamilton principle. This model is composed of three parts: a rigid rotor, a rigid nacelle and a flexible wing, and the effect of the aileron deflection on the aeroelastic responses is also taken into consideration through a quasi-steady aerodynamic model. In addition, the accuracy of this aeroelastic model is validated with the results of two different wind-tunnel tests. Then, an LQR controller is developed to control the dynamic deflection of the aileron, and a full-dimensional state observer is built to estimate the state of the time-invariant system of a tiltrotor aircraft. Finally, simulations are carried out using the aeroelastic model and the LQR controller at different flight conditions to study the influence of the aileron deflection on whirl flutter. The simulation results demonstrate that the flutter boundary speed can be improved by 18.1% with the active deflection of the aileron, compared with the uncontrolled condition.

The low-frequency in-plane thickness noise generating from the displacement of air by rotating blades has an important influence on helicopter detection. An on-blade control technique to reduce thickness noise is developed in this paper based on the principle of sound field cancellation. Following the theoretical study on the mechanism of thickness noise reduction using in-plane unsteady force, a 2-m diameter rotor with an active trailing-edge winglet are designed and tested in a fully anechoic chamber. The winglet installed on the outboard blade is used to generate the unsteady force and anti-noise to counteract the thickness noise. The results demonstrate that effective reduction of thickness noise up to 3 dB is achieved in the front of the rotor when the winglet is under the one-harmonic control with $3^{°}$ of deflection angle. Moreover, the experiments of frequency, amplitude, and phase scanning are carried out to study the parametric effects of winglet motions on noise reduction. The ability of noise reduction is proportional to the deflection amplitude of the winglet in each frequency. The control phase determines where noise can be reduced. There is an optimal phase angle at each frequency to minimize the noise at the observations, and it varies with different frequencies. The relationship among observation position, control phase, and frequency is derived, and the approximate expression of the optimal phase is presented.

Active rotor with trailing-edge flaps is a promising method to alleviate vibrations and noise level of helicopters. Hysteresis of the piezoelectric actuators used to drive the flaps can degrade the performance of an active rotor. In this study, bench-top tests are conducted to measure the nonlinear hysteresis of a double-acting piezoelectric actuator. Based on the experimental data, a rate-dependent hysteresis model is established by combining a Bouc–Wen model and a transfer function of a second order system. Good agreement is exhibited between the model outputs and the measured results for different frequencies. A compound control regime composed of a feedforward compensator and PID (Proportional–Integral–Derivative) feedback control is developed to suppress the hysteresis of this actuator. Bench-top test results demonstrate that this compound control regime is capable to suppress hysteresis at different frequencies from 10 Hz to 60 Hz, and errors between the desired actuator outputs and the measured outputs are reduced dramatically at different frequencies, revealing that this compound control regime has the potential to be implemented in an active helicopter rotor to suppress actuator hysteresis.

An active rotor with trailing-edge flaps (TEFs) is an effective active vibration control method for helicopters. Blade flapping dynamic characteristics have a significant effect on the active vibration control performance of an active rotor. In this study, an aeroelastic model is developed using the Hamilton principle, and a quasi-steady Theodorsen model for the airfoil with a TEF is utilized to calculate the aerodynamic loads induced by the dynamic deflection of TEFs. The accuracy of this model is validated through a comparison with the CAMRAD calculation and flight test results of a SA349/2 helicopter. Based on the modal orthogonality and the equilibrium equation of the blade flapping motion, the method of changing the blade flapping dynamic characteristics is obtained. Blade sectional characteristics are adjusted to study the effect of blade flapping dynamics on the vibration control authority of an active rotor. The simulation results demonstrate that if the modal frequency of second-order flap is tuned to close to the rotor passage frequency, the flapping dynamic characteristics are capable of enhancing the vibration control performance of the active rotor.

An active rotor with trailing edge flaps (TEFs) is an effective method for helicopter vibration elimination. The nonlinear hysteresis of piezoelectric actuators used to drive TEFs can adversely affect helicopter vibration control performance. In this paper, a hysteresis modeling and compensation study is performed for piezoelectric actuators used in TEFs. Firstly, the hysteresis characteristics of a rhombic frame actuator with input voltages at different frequencies are investigated by bench-top tests. Subsequently, the Bouc–Wen model is adopted to establish the hysteresis model of the piezoelectric actuator, with its parameters identified through the particle swarm optimization (PSO) algorithm. Experimental results demonstrate that the proposed model is capable of accurately capturing the hysteresis phenomenon of the piezoelectric actuator within the frequency range of 10–60 Hz. Finally, a compound control regime is established by integrating inverse Bouc–Wen model control with fuzzy PID feedback control. The experimental results indicate that the developed compound control regime can significantly suppress the piezoelectric actuator hysteresis of TEFs within the frequency bandwidth of 10–60 Hz, which lays the foundation for improving the vibration control performance of the active rotor with TEFs in the future.