Currently, great emphasis on reducing energy consumption and harmful emissions of internal combustion engines is placed. Current control technology allows us to customize the operating mode according to the currently required output parameters, while the tuning of mechanical systems in terms of torsional vibration is often ignored. This article deals with a semi-active torsional vibroisolation system using pneumatic flexible shaft coupling with constant twist angle control. This system is suitable, as it is specially designed, for the tuning of mechanical systems where the load torque has fan characteristics (fans, ship propellers, pumps). The main goal of this research is to verify the ability of an electronic control system developed by us to maintain the pre-set constant twist angle of the used pneumatic flexible shaft coupling during operation. The constant twist angle control function was tested on a laboratory torsional oscillating mechanical system. Presented results show that the proposed electronic control system meets the requirements for its function, namely that it can achieve, sufficiently accurately and quickly, the desired constant twist angle of the pneumatic flexible shaft coupling. It is possible to assume that the presented system will increase the technical level of the equipment where it will be applied.
Development and application of pneumatic flexible shaft couplings have been in the center of our department research activities for a long time. These couplings are able to change torsional stiffness by changing pressure in their flexible elements – air bellows. Until now we have dealt with the use of pneumatic flexible shaft couplings for tuning mechanical systems working with periodically alternating load torque at steady state. Some mechanical systems, however, operate with a static load torque at constant speed (e.g. hoists, elevators, etc.), where it is necessary to consider the suitability of shaft coupling in terms of load torque at transient conditions (run-up and braking). Therefore we decided to analyze the use of pneumatic flexible shaft couplings also in this type of mechanical systems on an example of conveyor belt drive.
The industries of shipping, shipbuilding and port operations are among those in which mechanical drives with piston machines are widely used. The wide use of piston machines is the result of many years of experience and many years of development and modernization of piston machines. Usually, they operate as mechanical drives with constant operating speeds, with the exception of drives with combustion engines, which operate in a wider range of operating speeds. The limiting condition of innovation of mechanical drives with piston machines, resulting from the nature of the piston machine operation, is the torsional oscillation. The effort to decrease an energy demand of mechanical drives requires the application of non-traditional working modes, which can be considered as a deactivation of the cylinders of piston machine or an expansion of the working speed range. One of the possibilities of eliminating these limiting factors is an application of a pneumatic tuner in mechanical drives, which, in contrast to traditional solutions, has a wide range of torsional stiffness that can be smoothly changed. During experimental measurements in the resonance area, at the operating speed of 700 rpm after torsional stiffness change, a torsional vibration value of 15 Nm decreased to 5 Nm.