System downtime and unplanned outages massively affect plant productivity, therefore RAMS (Reliability, Availability, Maintainability and Safety) disciplines, together with fault diagnosis and condition monitoring, are mandatory in energy applications. This paper focuses on the optimization of a maintenance plan for a yaw system used in an on-shore wind turbine. A complete Reliability Centered Maintenance procedure is applied to the system to identify which maintenance action is the optimal solution in terms of cost, safety, and availability. The scope of the research is to propose a new customized decision-making diagram inside the reliability centered maintenance assessment to reduce the subjectivity of the procedure proposed in the standard and saving cost by optimizing maintenance decisions making the projects more cost-efficient and cost-effective. The paper concludes by proposing a new diagnostic method based on a datadriven condition monitoring system to efficiently monitor the health and detect damages in the wind turbine by means of measurements of critical parameters of the tested system. The paper highlights how a reliability analysis during the early phase of the design is a very helpful and powerful means to guide the maintenance decision and the data-driven condition monitoring.

A wind turbine is a complex system used to convert the kinetic energy of the wind into electrical energy. During the turbine design phase, a risk assessment is mandatory to reduce the machine downtime and the Operation & Maintenance cost and to ensure service continuity. This paper proposes a procedure based on Failure Modes, Effects, and Criticality Analysis to take into account every possible criticality that could lead to a turbine shutdown. Currently, a standard procedure to be applied for evaluation of the risk priority number threshold is still not available. Trying to fill this need, this paper proposes a new approach for the Risk Priority Number (RPN) prioritization based on a statistical analysis and compares the proposed method with the only three quantitative prioritization techniques found in literature. The proposed procedure was applied to the electrical and electronic components included in a Spanish 2 MW on-shore wind turbine.

Heating, ventilation, and air conditioning (HVAC) systems installed in a passenger train carriage are critical systems, whose failures can affect people or the environment. This, together with restrictive regulations, results in the replacement of critical components in initial stages of degradation, as well as a lack of data on advanced stages of degradation. This paper proposes a hybrid model-based approach (HyMA) to overcome the lack of failure data on a HVAC system installed in a passenger train carriage. The proposed HyMA combines physics-based models with data-driven models to deploy diagnostic and prognostic processes for a complex and critical system. The physics-based model generates data on healthy and faulty working conditions; the faults are generated in different levels of degradation and can appear individually or together. A fusion of synthetic data and measured data is used to train, validate, and test the proposed hybrid model (HyM) for fault detection and diagnostics (FDD) of the HVAC system. The model obtains an accuracy of 92.60%. In addition, the physics-based model generates run-to-failure data for the HVAC air filter to develop a remaining useful life (RUL) prediction model, the RUL estimations performed obtained an accuracy in the range of 95.21–97.80% Both models obtain a remarkable accuracy. The development presented will result in a tool which provides relevant information on the health state of the HVAC system, extends its useful life, reduces its life cycle cost, and improves its reliability and availability; thus enhancing the sustainability of the system.

This paper develops a Failure Mode, Effects and Criticality Analysis (FMECA) for a heating, ventilation and air conditioning (HVAC) system in railway. HVAC is a safety critical system which must ensure emergency ventilation in case of fire and in case of loss of primary ventilation functions. A study of the HVAC’s critical areas is mandatory to optimize its reliability and availability and consequently to guarantee a low operation and maintenance cost. The first part of the paper describes the FMECA which is performed and reported to highlight the main criticalities of the HVAC system under analysis. Secondly, the paper deals with the problem of the evaluation of a threshold risk value, which can distinguish negligible and critical failure modes. Literature barely considers the problem of an objective risk threshold estimation. Therefore, a new analytical method based on finite difference is introduced to find a univocal risk threshold value. The method is then tested on two Risk Priority Number datasets related to the same HVAC. The threshold obtained in both cases is a good tradeoff between the risk mitigation and the cost investment for the corrective actions required to mitigate the risk level. Finally, the threshold obtained with the proposed method is compared with the methods available in literature. The comparison shows that the proposed finite difference method is a well-structured technique, with a low computational cost. Furthermore, the proposed approach provides results in line with the literature, but it completely deletes the problem of subjectivity.

In this paper, a novel RUL prediction method inspired by feature maps and SVM classifiers is proposed. The historical instances of a system with life-time condition data are used to create a classification by SVM hyper planes. For a test instance of the same system, whose RUL is to be estimated, degradation speed is evaluated by computing the minimal distance defined based on the degradation trajectories, i.e. the approach of the system to the hyper plane that segregates good and bad condition data at different time horizon. Therefore, the final RUL of a specific component can be estimated and global RUL information can then be obtained by aggregating the multiple RUL estimations using a density estimation method.