The demand for more sustainable solutions has led an ever-growing number of stakeholders to being committed to pursue the principles of sustainability in pavement management. Different stakeholders have been looking for tools and methodologies to evaluate the environmental impacts of the solutions, for which the life cycle assessment (LCA) proved to be an appropriate methodology. This paper is focused on the LCA of road pavement multi-recycling based on the use of bituminous mixtures with high rates of reclaimed asphalt pavement (RAP). In order to promote the circular economy, a comparative analysis was performed on a road pavement section by taking into account different scenarios, which stem from the combination of production, construction and rehabilitation activities incorporating different RAP rates in new bituminous mixtures: 0% (as reference), 25%, 50%, 75% and 100%, respectively. LCA results have been expressed in terms of four damage categories: human health, ecosystem quality, climate change and resources. Results have shown that both recycled and multi-recycled bituminous mixtures lead to substantial benefits in comparison with the solution employing virgin materials, hence embodying a sustainable approach. The benefits grow with the increase in the RAP rate with an average decrease of 19%, 23%, 31% and 33% in all the impact categories for a 25%, 50%, 75% and 100% of RAP rate.

Considerable amounts of Reclaimed Asphalt Pavement (RAP) are produced every year, as the road network requires maintenance to ensure the safety and comfort of its users. RAP is a 100% recyclable material and a useful fit to be re-introduced into another cycle without downgrading its functionality. Despite the current knowledge about the benefits associated with RAP use, it is not yet largely applied in several countries. This paper aims to validate, on the basis of both short- and long-term mechanical behaviours, the application of a bituminous mixture with a high RAP incorporation rate (75%) in road pavement wearing courses. A crude tall oil rejuvenator was used. Both short- and long-term oven ageing procedures were employed to simulate the ageing that occurs during mixture production and in-service life, respectively. The tests for validating the RAP mixture as an alternative solution comprised stiffness, resistance to fatigue, permanent deformation, and determination of the water sensitivity. Furthermore, the RAP bitumen mobilisation degree was evaluated and a mixing protocol was established. In comparison with virgin bituminous mixtures, it was found that, in general, the high RAP mixtures presented similar or better behaviour. The ageing process had a hardening effect namely in terms of stiffness and resistance to permanent deformation, without significant effects on the resistance to fatigue and water damage.